Chris Prata wrote:

 >>My goal is to have a hot cross country KR1 that can cruise
200 which I know will require substantial power at the upper end of> the 
normal power ranges we see.<<

Kent Paser's "Speed with Economy" is the book Larry is trying to think 
of. And indeed, a very low-drag plane is the way to get there, and a 
KR-1 done right is certainly in that territory.  Roy Marsh won a race at 
197MPH in his turbocharged VW KR2S prototype, but I'm not sure if that 
race was a circuit or one-way with a tailwind.  Also, his plane uses a 
NACA airfoil thinner than the RAF48.

I assume you mean 200 MPH, and I assume by "cruise", you mean would do 
200MPH wide open at 7500'.  It's probably doable with 85 hp, but I sure 
wouldn't want to do it with a turbo.  I don't know of many guys running 
them on VWs, but those that do don't seem to do it for long.  of the 42 
KRs listed at http://www.krnet.org/kr-info.html , only two have turbos, 
and I know Orma had a lot of problems with his.  They're great for 
bragging rights, but not if you want to FLY a lot, rather than maintain 
a lot. I'm sure we'll hear from the few turbo drivers that are out 
there, but the are certainly a minority. VWs are being pushed hard 
enough as it is, without compounding things with a turbo.

Short of going Continental or Lycoming, I think the Corvair is the key 
to flying reliably without a lot of maintenance headaches.   Despite 
early problems with crankshafts, Dan Weseman's new 4340 crank and front 
bearing have now done what GPASC and Revmaster did with the 
VWs...practically eliminate broken cranks, I believe.  Crankshafts are 
the only problem I ever had with the Corvair...everything else worked 
perfectly.

Yes, they weigh 80 pounds more than the VW, but you'll spend a lot more 
time flying and less time rebuilding the engine!  They don't burn any 
more fuel than a VW when throttled back (except for the slight drag 
penalty of the extra weight), and the extra power is far safer from a 
climbout standpoint...getting you up to altitude in a hurry if something 
does happen on takeoff.    A Corvair is actually narrower than a VW 
engine and only slightly longer, and a standard KR "Revmaster" cowling 
will fit it.

I'm with Larry on speed, but also economy.  Whey you realize it costs 
30% more fuel to run wide open than at cruise, you'll likely back off to 
cruise and get there slower anyway, at least I do!

Another thing about the Corvair is the cooling.  The things are 
absolutely covered with fins.  There are all kinds of passages for air 
flow through the heads.  Take a look at VW heads and there's practically 
no daylight in there at all...a  fraction of the fin area that a Corvair 
has. There's a real  difference in the ability to cool the heads and oil 
between the VW and Corvair, which I suspect is the major reason why 
valve jobs are routine on VWs, and rarely needed on Corvairs.

Speaking of valves, the hydraulic valves on the Corvair are set with a 
feeler gauge on the bench at assembly, and the valve cover never comes 
off again until you rebuild the thing.  Not true of the non-hydraulic VW 
valves, which require periodic adjustment.

A KR1 with a Corvair would be a rocket, similar to what Richard Shirley 
has with his Jabiru 3300 powered KR1 (although his is almost certainly 
the slickest KR1 ever built).  I think he can do 240 mph or so, but due 
to overheating issues, he can't do that for long.

If it were me, it would be a Corvair, and I intend to back that up with 
my next plane.  I already have one of Weseman's crankshafts in hand, and 
just about everything else needed to build my next one...

Mark Langford
ML at N56ML.com
http://www.n56ml.com

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