Date: Sat, 29 Sep 2001 19:57:54 -0500
From: David VanHorn <[EMAIL PROTECTED]>
Subject: Re: Homebrew battery packs


>
> >>I take it therefore using a constant voltage to charge NiMH packs such 
> as plugging it into the Libretto's 15 volt regulated supply with 4x1N4004 
> diodes to drop the voltage (in the hope that once the battery pack 
> reaches the charge voltage it'll stop charging due to a lack of voltage 
> gradient) would be a dangerous way of doing things?
> >4.1 or 4.2V per cell, regulated within 1%. Current limited, temperature 
> limited, time limited.
> >Too low, less than full charge. Too high, run away.
>Umm ... I thought you only needed to have the voltage higher than cell 
>voltage in order for NiMH cells to charge (and just limit the current). 
>Where did 4.1 volts come from?


That's the per-cell voltage for Li-Ion cells.



>1: Use an external pack of 10 NiMH 3.5AH cells (13 if I can get my hands 
>on more 3.5AH cells but I very much doubt it) connected in series and 
>plugged into the external DC-IN port on the L50CT WITHOUT any buck or 
>boost circuit. The existing 10.8V LiIon pack is retained and left inside 
>the Libretto as backup. If I'm stuck with a 10 cell NiMH pack then I'll 
>add a couple of AA NiCad cells

Be careful that those cells are OUT of the circuit during run-time.
If they are left in, you could have very hot or exploding AA cells.


>2: Use some voltage monitoring circuit (I just realized I've got a basic 
>bargraph voltmeter automotive battery warning kit lying around, I might 
>use that instead) so that the NiMH pack is disconnected (on the battery 
>side of the circuit so that it won't oscillate when it gets close to 11 
>volts) if it falls below 11 volts (1.1 volts per cell), safely above the 
>10.8 volts of the internal pack so that the Libretto knows when to switch 
>to internal power.

Not really needed. The L will switch automatically.

>3: Recharge the external pack independently of (ie. totally disconnected 
>from) the Libretto using a current limiting circuit (the one at 
>www.uoguelph.ca/~antoon/gadgets/carnc12.htm looks good, opinions please? 
>I'm hoping I can get away without having to use the voltage booster if I 
>charge a 12 volt pack off 15 volts using a splitter cable or alternatively 
>off a 24 volt wall-brick as I have no idea where I can get my hands on 
>that IC).

If you run at a low current, you can just use a resistor.
A 3.5 AH cell will want roughly 350mA, take an 18V wall-wart, and figure 
the resistor accordingly.
It will get warm, but it will work reasonably well. Disconnect after 15 hours.


>4: Don't use any peak or temperature detection, instead use a basic 555 
>timing circuit and a couple of relays to charge the pack overnight at a 
>rate of C/3 for 2 hours then C/10 for the rest of the night

Dangerous..  If it retriggers, you cook the battery.


>(5-7 hours, I might monitor it one time with a voltmeter and see if I can 
>set a time that's close enough to peak). I realize this won't fully 
>recharge a totally dead pack, I'm assuming that since I cut power draw at 
>11 volts (1.1 volts per cell) each cell doesn't discharge fully anyway. Of 
>course, I'll also make sure that before I charge the NiMH pack I'll 
>discharge it to 1.1 volts first so that I can be sure I won't overcharge it.

1.0 is generally considered discharged.
DONT discharge below that. People do this, and all they are doing is 
ruining cells.


--
Dave's Engineering Page: http://www.dvanhorn.org

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