We've sort of beat this subject to death, but I think what we are looking for is a material that will quickly move the heat away from the source (processor chip) and then quickly give it up to the air. My gut feeling is that copper "holds" heat. whereas steel tends to give it up. I used to build custom marine refrigeration systems and it seems to me that when you solder a copper tube, the heat stays with it longer, whereas with steel the heat doesn't travel the tube as much. It tends to stay at the heat source and then cool down more quickly once the flame is removed. It may have been said before, but the idea behind fins is that they greatly increase the surface area and thus give up more heat to the air. Actually fans always improve cooling. The issue Wayne has is that he wants to eliminate the fan noise. Perhaps another approach would be to continue with a fan in a case with good ducting but concentrate on the noise reduction of the fans. It could be that these fans have resonate frequencies that are sympathetic with the case so it's possible that some sound deadening material applied to the outside of the case could greatly improve the situation.

MonMotha wrote:

The characteristic you're looking to minimize is Thermal Resistance. I'm no thermo expert though so possibly do some googling on what that is exactly.

Copper will tend to suck the heat away faster and then the objective of the "fins" is to maximize contact between the copper and the air (much larger surface area than cpu core alone) to improve conduction between air and copper as the copper to copper conduction will occur readily to transfer the heat from the area of the CPU core up to the fins.

--MonMotha



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