thanks Brian,
I'll take a close look and see what the extent of the changes would be to
adopt this.
cheers
Steve

On Mon, Aug 19, 2019 at 2:52 AM Brian K. White <[email protected]> wrote:

> Steve,
>
> I think I have a pcb & carrier that might work better for you.
>
> I have to wait for the samples still, but here's what it looks like:
>
> https://raw.githubusercontent.com/aljex/pcb2molex8878/cham/pcb2molex8878.png
>
> On this one the pcb is a simple rectangle with no funky steps in the
> corners, no polarity hole, and instead a simple chamfer on the pin1 corner.
>
> Dimensions are just 38mm x 16.2mm
> For the chamfer, shorten two sides by 1.7mm
> The carrier opening is 0.1mm bigger in both directions, so this is the
> actual pcb dimensions.
>
> --
> bkw
>
> On 8/10/19 8:00 PM, Stephen Adolph wrote:
> > Just the keys that fit the Molex.  2 on one end and one on the other end.
> >
> > On Saturday, August 10, 2019, Brian K. White <[email protected]
> > <mailto:[email protected]>> wrote:
> >
> >     What do you mean by stubs?
> >
> >     The notches cut out of the corners?
> >
> >     There needs to be something to hold the pcb from sliding sideways.
> >     The pin actually would do that well enough on one end, but since
> >     the pin is far to one end, the other end would move too much (I
> >     think), and you don't want two pins. So that little bit of
> >     skinnier pcb trapped between those vertical edges at the ends is
> >     enough to do it.
> >     And I think I will simplify that to just be 45 degree angles at
> >     the corners instead of those little steps the way it is now.
> >     That job could be done some other way, not just that way. There
> >     could be a single notch in the middle of the ends, and matching
> >     ridge in the carrier, and no walls at the corners of the carrier
> >     and no notches in the corners of the pcb, for one possible example.
> >
> >     If you didn't already have a developed design with a lot of work
> >     already in it, and you were aiming to have all components on one
> >     side anyway for other reasons like manufacuring, then the carrier
> >     would be both stronger and effortless to make if the parts were
> >     all on top instead of bottom. The pcb has to lay pretty close to
> >     the bottom of the socket and so there is not much room between the
> >     pcb and the floor. Plus then you could have the hole for the
> >     polarity pin as long as you could make room between the traces.
> >     The pin doesn't extend above the pcb, so you can have chips over
> >     the hole, but not under it.
> >
> >     --
> >     bkw
> >
> >
> >
> >     On 8/10/19 6:58 PM, Stephen Adolph wrote:
> >
> >         Thanks,
> >         Why do you have the stubs for the molex on this drawing?  I
> >         would have thought that such things would be unneeded with the
> >         carrier.
> >
> >         I have to take a close look at length.  I think it can work
> >         but with changes.
> >
> >
> >         On Saturday, August 10, 2019, Brian K. White
> >         <[email protected] <mailto:[email protected]>
> >         <mailto:[email protected] <mailto:[email protected]>>> wrote:
> >
> >             Here is a messy pdf
> >         http://tandy.wiki/images/c/c7/Pcb2molex8878_pcb_dims.pdf
> >         <http://tandy.wiki/images/c/c7/Pcb2molex8878_pcb_dims.pdf>
> >             <http://tandy.wiki/images/c/c7/Pcb2molex8878_pcb_dims.pdf
> >         <http://tandy.wiki/images/c/c7/Pcb2molex8878_pcb_dims.pdf>>
> >
> >
>
>

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