Do you suppose that the older Debian distribution is more stable than 8.6 ? 
 Or the previous kernel ?  Specifically, what kind of shielding do you have 
on your cabling ?  I switched from the older version since I would get 
lockups after very long prints but with this setup, it's only an hour to 
two hours in and it fails.  I was tempted to perfom a mock print, e.g. no 
filament, setting the extruder to 0 and the HBP to 35 and give it a whirl. 
 Then try the extruder at 36 and the HBP at 0 to see if a crash occurs. 
 This would be to see if a specific ADC channel is giving grief.  Is there 
any possibility of oxidation occurring at the BBB analog in pins ?  I 
haven't tried using a different channel.  

On Wednesday, December 28, 2016 at 12:14:10 AM UTC-5, Daren Schwenke wrote:
>
> Better info:
> machinekit@beaglebone:/usr/bin$ dpkg -l machinekit* 
> ii  machinekit     0.1.14581376 armhf        PC based motion controller 
> for re
> machinekit@beaglebone:/usr/bin$ cat /etc/dogtag 
> Machinekit Debian Image 2016-02-07
>
>
> On Wednesday, December 28, 2016 at 12:05:04 AM UTC-5, Daren Schwenke wrote:
>>
>> I've been running the following older debian 7 image for many months, 
>> with many 6+ hour prints, and zero lockups (knock on wood).
>> Not sure what version of this image this was, but here are some file 
>> dates:
>> machinekit@beaglebone:/etc$ uname -a
>> Linux beaglebone 3.8.13-xenomai-r78 #1 Sat Sep 26 16:54:43 UTC 2015 
>> armv7l GNU/Linux
>> machinekit@beaglebone:/etc$ ls -al /usr/bin/linuxcnc
>> -rwxr-xr-x 1 root root 24129 Mar 16  2016 /usr/bin/linuxcnc
>> machinekit@beaglebone:/usr/bin$ ls -al /usr/bin/hal_temp_bbb
>> -rwxr-xr-x 1 root root 9567 Mar 16  2016 /usr/bin/hal_temp_bbb
>>
>>
>> I had experienced lockups in other versions, but my hardware has also 
>> changed since then with better shielding and smoother power to the BBB.
>> haltalk (using Machineface) in that build can consume 30% proc at times, 
>> and this seems to cause random blobbies in the prints.
>> The effect is worse at high segment speeds (160mm/sec, all arcs). 
>>  Disconnecting mostly eliminates them and the print continues, so that's 
>> what I do.  It works so I'm not messing with it.
>>
>>
>> On Tuesday, December 20, 2016 at 9:40:39 AM UTC-5, Jonathan Cohen wrote:
>>>
>>> I took my printer down since the hot end was locking up during a long 
>>> print.  I have posted about this over the past year.  I recently purchased 
>>> a new microsd card, put on a new image of Jessie 8.6.  I also replaced the 
>>> hotend thermistor, redid all of the wiring to decrease the effect of EMI 
>>> near the cartridge heater leads.  I got off one reasonable 4hr test print. 
>>>  However, on an overnight, the ADC locked up at maybe the 5 hr mark on a 
>>> 6.5 hr print (not heating).  So,  I recall Charles writing about the ADC 
>>> driver being a bit temperamental, sensitive to over-voltage and such.  I am 
>>> powering the beaglebone through the AUX in on the CRAMPS board through a 5V 
>>> LM2596 buck regulator (
>>> https://www.amazon.com/gp/product/B00WEBJRE8/ref=oh_aui_search_detailpage?ie=UTF8&psc=1).
>>>  
>>>  I recently went a made sure that it was set to 5V to be sure.  Prior to 
>>> that I was using a 5V DC adapter where I still had this issue. My cable 
>>> management is reasonable so I do not think wires are moving about. 
>>>
>>> 1. So what I want to know is whether this is a particular problem that 
>>> is always going to be sporadic during a print ? 
>>> 2. Is there no straightforward solution ?  I tried several microSD 
>>> cards, thinking it was a quality issue or corruption of the card but that 
>>> did not fix it. I also though my thermistor may have been bad, or the 
>>> wiring out both so I swapped that out, to no avail. 
>>> 3.  There was mention of a buggy ADC driver in an older kernel.  Has 
>>> this same driver been brought along to the new Debian release /
>>> 4. I did see in the forums about using an external ADC, is this possible 
>>> to implement on the CRAMPS (I am not sure if the SPI is broken out).  
>>> 5. Is this an issue that everyone who uses the Beaglebone/CRAMPS combo, 
>>> sees ?
>>> 6. I slice in Cura, is this a G-code problem ? ( I am not using the 
>>> remapped G-codes0
>>> 7. 5.  Does this occur with the Replicape board ?
>>> 8.  Is it time to throw in the towel ?
>>>
>>> I really like the using an embedded platform for running a printer. 
>>>  This is a bit frustrating as I can not figure it out.  Everyone on this 
>>> board has been really helpful.  I have scoured the board looking for 
>>> solutions, but am still at a loss (probably since I am not a programmer or 
>>> engineer !)  
>>>
>>> Thanks,
>>>
>>> Jonathan
>>>
>>>

-- 
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https://github.com/machinekit
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