On Tue, Jan 03, 2006 at 08:28:48AM -0800, Jim Cathey wrote:
> So, from yesterday's list I'm only left with surface roughness as a
> potential culprit, and that seems unlikely to be responsible for such
> widespread leaking, especially as the gasket is a rubberized (?) one.
> It seems pretty grippy, unlike the old 2-layer metal one.

Or surface being too smooth, but if you're thinking roughness there's no way
it is smooth enough to have a problem. I've seen problems where one of 
the surfaces was too smooth for the gasket to get a good bite on, and leaked
quite spectacularly.

> Sigh, no real smoking guns.  I suppose it is possible that the
> business with the dowel pins could have been responsible.  If the head
> got started clamping down while it was not seated flat to begin with
> it could have gotten 'trapped' at a bad angle and leaked, even though
> it looked OK by eye.
> 
> The current plan is to put it back on again but this time paying more
> attention to getting it flat before I start torquing the nuts down.
> If it leaks again the plan is to remove the head and use that spray-on
> copper gasket sealant I bought yesterday.  If _that_ doesn't work
> I'm not sure what I will do.

I like the dowel pin theory. If that doesn't work and the old gasket looks
okay, I'd give it a shot with the copper spray and see if the old factory
gasket works better than the seemingly aftermarket one.

K

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