The heat control has been flaky for some time, and as things cool down
it's getting more critical.  Just the lightest touch on the control
wheel would make it cut in and out.  (The monovalve LED I added some
time ago is really crucial for this kind of diagnostic.)  Today I
finally made some time and removed the ACC panel.  I removed the
potentiometer from the PCB and opened it up.  It's custom, no way to
come up with a replacement, except out of another unit.  I cleaned it
out, and used DeOxIt fader spray on it, and did a very light
wire-brushing of the circular tracks and the sliding metal fingers.
According to my meter, the resistance change is smooth, with no
intermittency.  We'll see if this works any better.  While I was there
I added another LED, this one for showing AC energization, behind the
center button.  I used the other LED from the same toy, but used the
blue side for this function.  I used another 680 ohm resistor from the
junk box, and hooked the series combination between the X1-7 (Klima)
pin and power.  Also, one of the two illumination lamps was
intermittent, so I replaced it with a new one.  All this took a little
over two hours.  On the test drive today it behaved well, but as it
was a warm day nothing much was proven.  The next cold morning drive
should be more definitive.

-- Jim
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