So I took off the manifold and cleaned up the EGR and got it working OK (at least it opens and closes with vacuum, not sure if the car systems are working to make it do that).  It was throwing EGR and glow plug codes, I read some other reports that suggest the EGR might somehow lead to the generation of GP codes, so if that is the case then I probably wouldn't need to fool with the GPs.  Not sure why bad GPs would make the car run bad once it starts anyway, it starts mostly OK with a good charge on the battree so that suggests the GPs might be mostly OK too.

There is also a bypass method to jumper some wires on the EGR so it won't be EGRing and doing all that business, I might do that too if the car still doesn't run right.

I have not put the manifold back on yet, I was waiting to get some Kroil and keep dosing the GPs with it, but the suggested procedure is to run it and get it hot to make them easier to get out, which means the manifold needs to be on there for the car to run, and it would have to come off a hot engine which would not be a lot of fun, but it is mostly easy except for the clamp holding the turbo output tube onto the manifold.

Albore's LIST MOM's opinion aside, I guess I should just put it back together and see if it runs better now, and if it does then not fool with the GPs.  I'd have to do that anyway, so I guess I will.

BTW the EGR was completely buggered up with diesel soot and crud, took a lot of scraping and brushing with little wire brushes and degreaser to get it clean.  I put some purple degreaser stuff in the manifold and let it sit for a coupla days, not sure that loosened anything out of the manifold, but I managed to scrape some stuff from the ends I could reach.  What I poured out was pretty nasty though, so maybe something came out of it.  If I had a pressure washer I probably could have blasted a lot out.  It is not completely clogged so I think it will be OK.  The EGR concept is completely stupid.

This was something of a pointless sharing, but I guess it got my thinking thought through.

--
--FT (who likes the recent local warming thought it is making the tree pollen 
go crazy now, and my respiratory system go crazy)


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