Are you able to simply keep the inner door panel off for a while so you can  
more easily see and hear what is 
actually going on in there? That way you can drive around with your sound  
meter and stethoscope in hand.
Is the sound affected by the position of the window - up, down, midway,  etc? 
Or by the door lock - locked or unlocked? Have you unplugged the  speaker to 
eliminate that possibility? 
 
Jim in Tucson
 
 
 
In a message dated 6/4/2008 8:21:42 A.M. US Mountain Standard Time,  
[EMAIL PROTECTED] writes:

I've  been suffering with a persistent rattle in the driver's door of my  
'01.

I fought it last summer and had some success that turned out  to be 
temporary.

Having just finished a vacation trip to Amish  Country in Ohio, where 
the country roads take you through some beautiful  country side, but are 
as bad as I've seen in a long while. The rattle  about drove me crazy.

Steps I've taken:

I was originally  convinced that the source of the rattle was the lock 
activating rod that  connects the key to the latch mechanism. It seemed 
to have a lot of free  play that induced a rattle, so I connected some 
rubber bands as bungees to  that rod and anchored the other end to 
stationary points in the door. That  made some promising improvements, 
but not lasting.

I tried to put  some silicone on the ends of the rod where it attaches, 
but that was even  less successful.

I tried inserting a thin sheet of polystyrene  insulation (packing 
insulation from a computer) inside the door panel to  hide the noise. 
That made very little difference.

Like the most of  this list, I am loathe to throw cash at a problem that 
I feel that I  should be able to solve on my own, so it has not been to 
our very good  local Mazda shop for this problem, nor to my very good 
body man. I hope I  don't have to resort to such coarse measures.

If anyone's had success  fighting such a problem, I could use some good 
advice or compassionate  counseling.

Thanks,

El  Brown-O-

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