At 200K, especially if the engine has been turboed, one might expect that some 
things, including the head gasket, have suffered some wear.
Have you checked the radiator or the coolant expansion tank for air bubbles 
and/or oily film, which would indicate that exhaust is blowing by the gasket 
somewhere and entering the coolant system?  

Another possibility, if the smoke is not too heavy or not affected by pressing 
the accelerator, would be oil leakage from behind the head or at the CAS 
o-ring, running down the back or side of the engine and getting onto the 
exhaust pipes.  That oil would burn and smoke for a while until gone, then 
disappear.  

However, at 200K, overnight leakage at the valve seals into the combustion 
chamber could also be the reason you're getting smoke upon start-up that 
disappears after warm-up (running burns up the leakage, and the smoke 
disappears).  This could be the symptom that starts you thinking about a 
rebuild or a replacement engine, and is my best guess without any sort of 
visual inspection...    Good luck with it, the leak down test should prove 
valuable.

Jerry aka LGO 






-----Original Message-----
From: Chad J. Douglas <[email protected]>
To: [email protected] <[email protected]>
Cc: Ken Riley <[email protected]>
Sent: Sun, Apr 10, 2011 11:23 am
Subject: Head Gasket?



1997 STO - - 200k k miles
 
Sometimes when you start it up from cold, it smokes like a freight train for 20 
minutes (although, I can’t remember the last time I saw freight train that 
“smoked like a freight train.”)  Sometimes, just a few minutes.  Sometimes a 
puff.  Sometimes nothing at all.
 
Once the engine is warmed up, no smoke at all.  I tested it in high vacuum to 
check for valve seals, and even under high vacuum (revved 1st gear to redline, 
took foot off gas for 2-3 seconds, then back on) I get NO smoke. Engine runs 
GREAT. No strange behaviors except for the smoke.  Even when it’s smoking -  
runs very well….
 
Engine has no appreciable blow-by – you can take the oil cap off when the 
engine is cold and there’s just the normal amount of crankcase pressure there.
 
So, I’ve come to this idea:  there is a small crack in the head gasket between 
one or more cylinders and the pressurized oil passageway.  While the engine is 
cold, oil can leak through, but then it seals up when warm.  Not sure what 
would explain the varying “smoke times.”
 
Any ideas on what to check next?  I recently purchased a leakdown tester from 
Harbor Fright (pun intended),  but I’ve never used one.  It seems that leakdown 
is a good next step…so….anyone want to tell me how to use one of these things?
= 

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