I also feel it has to do with the special "two headed" bolts VW uses for
this application. When you tighten it down the second time I feel it's
stretching the threads in the block putting them under stress (leading to
fracture). Just a theory.
G

>
> this is a very common problem only seen on thew later 2L block, it seems
to
> be duye to the different size/weight of the alternator/ac bracket.
switching
> to the earlier 1.8L 16v bracket (which fits just fine) will eliminate this
> problem forever.
>


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