I love the Throttle cable fix. I did that once myself and was frustrated
after much work only to find the car with little or no power. Simple
adjustment to the cable and all of a sudden everything is good.

You've made much more progress than I in the past three years. Great job!

-Les

-----Original Message-----
From: [email protected]
[mailto:[email protected]]On Behalf Of Matthew Yip
Sent: Saturday, March 10, 2007 7:12 AM
To: [email protected]
Subject: Re: [a2-16v-list] Mis-fire from idle...


It just dawned on me that I never posted my final disposition (and also to
try and get this list out of suspended animation).

After 5 months of "maintenance" and having been parked for 3 1/2 years, I
finally got the '89 16v GTi on the road and legal.  I know I'm slow when
working on cars but I had other things going on at the same time so I really
didn't take me 5 months to change a timing belt, water pump, radiator,
injector seals and fluid flushes - honest <G>  Admittedly I hit a few snags
like replacing all the hoses only to find that the radiator was leaking
(probably because of the fresh hoses) or that the axle cup seal that decided
to fail because I had the car on jack stands for too long but it's mostly
complete now which is a huge step forward.

I took the car out for a few trial runs late at night because the Safety
Inspection was dead.  There's nothing like trying out a car that is
questionable on a sub-freezing night at 2300h when you're alone and you live
by yourself in the country - call me stupid, you won't be the first.  The
good news was that while the brakes were a bit touchy, everything held
together.  The rear calipers appeared to be good but have proven to be
frozen - either that or the proportioning valve has died - the front brakes
don't do much but the rears work like a champ.  It's fun to hurtle to a
stoplight, hammer the brakes and counter-steer as the rear tries to pass the
front like an old pickup truck.  The other major issue was NO HEAT - the
engine warmed up but the flapper door in the heater box had lost its foam.
As a result, the interior remained at ambient which had been well under
FREEZING!!!  Fortunately a buddy of mine took care of that for me since
that's one thing I didn't want to tac!
 kle - pulling the heater box with an intact interior.

The running problems started to go away as the car got more exercise.  As it
had been parked for 3+ years, the gasoline that was in the tank was more
like varnish and it smelled like it too.  I added 5 gallons when the car was
"in process" and I added a bottle of RedLine SI-1.  While I didn't notice
any change, I also hadn't driven the car much but I figured that it wouldn't
hurt.  The more I drove it, the more I realized that it was gutless for a
16v but that it was starting to run smoother.  Always a fan of "more must be
better", I added another bottle of SI-1 AND a bottle of Techron at the next
fill-up.  About 50 miles into that tankful, the car sputtered and suddenly
started sounding like a 16v - I can't explain it but the 16v has a very
unique exhaust note that sounds significantly more aggressive than
2v/cylinder VW products.  Apparently all those cleaners had finally knocked
all the crapola in the injectors free and they were spraying properly.

The next issue was the lack of power.  As had been suggested, I checked
everything - vacuum lines, intake boots, injector seals - the whole gamut.
I've been around these cars long enough that I thought I could find the
problem.  Finally I took it to my buddy who fixed the heater box after I
told him "I checked everything, I'm stumped".  He returned the car after
checking specs and telling me that they were OK but that I should drive it
to further exercise the equipment.

One night, I almost made it home when I realized the dash lights were
awfully dim - hmm, new alternator isn't working, eh?  Fortunately I made it
the remaining 3-4 miles on parking lights and a prayer.  While I was
underhood, I found the exciter wire had broken - an easy fix, whew.  While I
was at it, I decided to check the accelerator cable even though another
buddy had set it for me when he was at the house - not that it's difficult,
just that he'd already done it so I figured that it was OK.  WRONG!!!!!  I
jammed a piece of wood against the accelerator pedal and checked underhood.
I only had half-throttle!!!  No wonder the car was gutless - duh!!  2 minute
later, the car has almost double the throttle response (go figure)!!!

Matthew





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