I used to do that, but did have some that were, ummm . . . /reluctant/. This was while living in the midwest, where they salt the roads in winter, and salt sprays directly onto suspension, floor pan, rocker panels, and other parts, BTW, though I don't believe that rust was ever the issue - they always had a non-rusted taper surface once removed. But I once went to buy GTi parts from a fellow a few hours' drive north of here. He was bashing away at the tie-rod end on a small Japanese pickup truck when I arrived, and said that he was thinking of trying to drive it - despite the wobbly steering - several miles into town, where he could get someone to use a torch to heat it up, because he had spent hours trying to remove the damned thing, and still was having no luck. He'd told me most of that over the phone when I got directions to his place, so I had brought along my little separator, same style as started this thread. I walked over to the truck with it, and a box-end wrench, in hand. Slid it in place, turned the screw by hand to the finger-tight position, and placed the wrench on it. Second swing of the wrench , it gave a faint "click", and I backed off and removed the tool. Let him lift out the freed tie rod end. I should have counted how many times he said, "Well, I'll be a son-of-a-bitch!" Let's just say that it was A LOT of times and be done. When I talked with him a couple of weeks later, he had already bought a tool himself, and was ready - maybe even /hoping/ - to have to use it on something. I have several ball-joint separators, in different sizes and styles, because not all such joints are made equal. I have seen a couple of instances where the best approach was to apply serious pressure with the tool, and THEN whack the assembly with a hammer. That's worth remembering, especially when you're working on larger units. Don't think I have ever needed to do it with a VW, but there was a Jeep Cherokee . . .

On 5/28/2012 7:06 AM, Anthony Pelletier wrote:
Also if you need to remove a tie rod and dont have a ball joint seperator, just 
whack where it goes in the spindle with a 3lb hammer.  A few good  whacks and 
they always pop out for me, and I live in the rust belt in Maine.
Tony


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