The biggest rust areas on these cars are well hidden - underneath and behind 
the fender flares, the bottom lips of doors and hatches, water drains and 
anywhere that's blasted by rocks then sprayed by salt-water.  

If the car isn't your daily driver, I'd start by removing the interior 
including the carpets to check the solidity of the floor pans.  If that area 
looks bad, remove the exterior body cladding (fender flares) for which you'll 
need to drill out the rivets.  

If you're finding heavy surface rust (read: no gaping holes), I'd suggest 
POR-15 - Stop Rust with POR-15® - We Know What Permanent Means!
  
             
Stop Rust with POR-15® - We Know What Permanent Me...
POR-15® Cleaner Degreaser cleans and degreases in one application without 
leaving residues, noxious fumes or flammable solvents. Formerly Marine Clean   
View on www.por15.com Preview by Yahoo  
  
 
If you have small holes, use POR-15's putty filler but it it's big, you may 
want to consider surgery (cut and replace).  

One area that tends to see alot of abuse is the window openings - water 
collects at the bottom and sits.  When the windscreen is replaced, it's easy to 
remove the paint when preparing the area for a replacement gasket and seal.  If 
you find the beginnings of rust at a window, remove and treat the area 
underneath the seal as well or you're just prolonging the agony.  


On Wednesday, September 3, 2014 12:08 PM, Larry Velez <[email protected]> wrote:
 


Hi 16vers,

My GTI spent most of its life in the northeast,  now she sleeps in the 
SouthEast (which might have its own moisture problems).

Are you guys taking any steps to try to prevent or reduce the onset of rust on 
our aging treasures?

Also, any guides out there for where to check for rust and how often to keep 
track of it?

Lastly,  any treatments to try to slow down any rust that might already have 
started?

Short of dipping the car and restoring them (like on those shows on Velocity 
where they make it sound so easy to spent "900 hours of labor" on a car to 
restore it),  what preventative maintenance of the body do you guys think 
should be taken on our classics?

Larry
91 GTI 16V
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