--- In [EMAIL PROTECTED], "Ron Ginger" <[EMAIL PROTECTED]> 
wrote:
> Ive just finsihed a new wood router to make model parts. It is 
16"x32" and I
> want to do most of my cutting with the smallest possible bit- Id 
like a
> laser, but thats another project. Im going to cut mostly thin stuff-
 3mm
> plywood, 1/16 basswood and some plastic sheet.
> 
> I have ground a single lip 1/16" dia tools and it cuts very well at 
about 15
> in/min and .100" deep  But it leaves the cut path tightly packed 
with chips.
> It cant be cutting clean with all those old chips stuck there.
> 
> What will help clear the chips? I treid slower feeds, but then the 
chips
> burn and smoke, obviously worse. I tried faster and the tool seems 
to 'swin'
> around a bit, causing errors in the cut line.
> 
> Pic of the machine are at http://plsntcov.8m.com/CNCrouter.htm
> 
> ron ginger

Looks like a nice Job on that machine.
The Y axses gantry is very sturdy designed.
However I could not help noticing that you have
Left the entire length of your X table unsupported.
This takes the advantage of the nice linear rails right
out.
A few slight changes about this would have made for a much
stronger machine capable of machining aluminum plates.
Maybe you don't need to have it stronger?
Otherwise very clean work, probably one of the better
machines out there.
Good Luck






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