--- In [EMAIL PROTECTED], "Ron Ginger" 
<[EMAIL PROTECTED]> wrote:
......................
> I have ground a single lip 1/16" dia tools and it cuts very well 
at about 15
> in/min and .100" deep  But it leaves the cut path tightly packed 
with chips.
> It cant be cutting clean with all those old chips stuck there.
> 
.................... 
> ron ginger

Since you ground your own cutter, my questions are, what's the 
cutter geometry, and is it highly polished to allow the chips to 
flow off it?  

.100" is pretty deep for a .062" diameter cutter so the cutter 
design is going to be a big factor.

At 15"/min and a 20,000 rpm spindle I calculate .00075" thick 
chips.  That's not much of a chip.  Lots of thin chips equal more 
volume than lesser amount of thick chips, maybe you need a a higher 
feedrate?





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