Hi folks,

inspired by your tremendous help with my sister's clock (thanks again!), I thought I might ask you on this issue as well. Recently I inquired how the bargraph tubes work, and somehow we got to talk about lightsabers ;-)

The thing is, I had to think about it all the time, and I finally ordered some metal lightsaber hilt (much to my local folks' amusement). Now for the challenge: I'd like to mount a neon tube in this handle that glows red.

The neon tube is made of clear glass (so it is a true neon tube, not a fluorescent light that are sometimes referred to as neon tubes as well) with one electrode at the base, length about 1m, and 2.5cm diameter. I have seen in the internet that these tubes can be driven by a high-frequent AC voltage applied to this one electrode (Tesla coil). So now I have several questions:

1. How do I build this power supply nice and compact so that it fits in the hilt (length is 20cm, diameter 3cm)? My first thought was a transformer being driven by some frequency on the secondary side, inducing a rather high AC-like voltage on the primary side. But which frequency is required, at which voltage and current?
Around 20-50kHz is common. Current is fairly low, a few mA to a dozen or so, depending on the size of tube you're using and its capacitance to nearby objects. Voltage can be a few hundred volts to a few thousand volts.

It sounds like you're thinking of using an ordinary power supply stepdown transformer in reverse. This won't work very well, those transformers are designed for 50-60Hz. You'll need a high frequency transformer for this trick. Maybe one out of a CCFL inverter would do the trick.


3. Will it be possible to create some "star wars" power-up / power-down effect of the saber by either changing the frequency, voltage or current of the power supply? I know it can be done (see the link above) but what is varied? Looking at the schematic in the pdf above I guess it is voltage and current.
I think the voltage is varied, possibly the frequency as well. The current will tend to follow it.

You can buy a ready-made "scripting" transformer made for neon sign use that does this, I suspect a small one would fit in the hilt. I used to get 'em from Tech 2000 and Bertonee. Bertonee now does business as Ventex, their model 12D10S runs on 12VDC, and offers 3000V@15mA out, with scripting. It's pretty small too, and you could thermally couple its heatsink with the metal housing to keep it cool.

http://www.ventextech.com/#gen4!12%20VDC

- John


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