Back in the 1970's when the electronics magazines provided full and half sizes photos of PCB's for the articles, I developed my own way of laying out PCB's.  I photocopied the printed PCB full size, taped it onto the copper side of a single or double sided PB  board, and used a Dremel with fine carbide drill bits to drill all the holes required. 

Then I got a glass tube 3-4 inches long and slightly less than 1/4 inch diameter which I heated up in the middle with a blowtorch and when the glass was soft I would stretch it out to form a jet in between the two thicker sections and snapped it off leaving the glass tube with a 2-3 inch very slim section.  I then poured a few drops of ladies nail polish into the tube and attached a rubber hose to the wider end of the glass tube.  I prepared the board by removing the paper and sanding the copper side smooth and dust free. I then painted on all the traces using my home-made resist pen while gently blowing into the rubber hose.  The whole process worked very well and I got to be good enough to run a line between the 0.1 inch IC pads.

 After a long and careful comparison of my layout with that in the magazine - it was easy to correct any errors with a fine blade scraper,  I etched the board using ammonium persulfate solution and a peristaltic pump to spray the etchant onto the board while it was in a plastic bowl.  I have made boards up to 10 inches square with hundreds of holes this way. I even did some double sided boards this way.  Modern boards with traces a fraction of a millimeter apart are out of reach for such hand-work.

Pharma Phil 

---------- Original Message ----------
From: newxito <axta...@gmail.com>
Date: January 31, 2021 at 9:18 AM

I remember making an amplifier board using a felt pen in the early seventies. 

 

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