The ultimate pressure is one thing, but the most critical is the nature of 
contaminants. Due to the low conductance of the tubulation and the short 
cycle time on sealex machines used for production, the initial vacuum in 
receiving tubes is not very good before the getter is fired, but tubes are 
well pre-cleaned and baked to get rid of organic contaminants and moisture. 
Then the remaining N2 and O2 is captured by the getter.

>From RCAs excellent "Electron Tube Design", pp. 510:

"While a pressure in finished tubes in the region of 10^-5 to 10^-7 mm Hg 
is expected, this degree of vacuum is attained in present receiving-type 
tubes only by the use of getters. The pressure range covered on 
sealex-processed tubes may be from 10 to 500 microns (1 x 10^-2 to 5 x 
10^-1 mm Hg} as read on a Pirani gauge, but the actual pressure in the tube 
is, of course, much higher."

In a nixie tube, evaporable Barium getters are not common, but Zirconium 
pill getters are very common. I would bet the requirements for evacuation 
are similar to in receiving tubes, but maybe more relaxed still for a few 
reasons. Firstly, residual Argon is less of a problem in Nixies as it is 
already present in the Penning mix, while receiving tubes are very 
sensitive to residual gas which causes grid current. Secondly, due to the 
glow discharge there is sputtering, which tends to chemically and 
physically trap contamination. I've made Neon tubes without cleaning the 
glass, without firing the electrodes, and without bombarding. If left 
running for a while, they will eventually clean up to pure red due to 
self-cleanup.

On Saturday, November 23, 2024 at 6:49:13 PM UTC+1 Instrument Resources of 
America wrote:

> I saw bombarding being done. I sit here now shaking and shuddering from 
> the experience. Here is a fairly detailed video of neon sign 
> manufacturing.       https://www.youtube.com/watch?v=kH635AEawGY          
> The bombarding process starts at about 12:30. The demonstration that I saw, 
> they deliberately drew a two foot arc just for show. It was impressive, and 
> S-C-A-R-R-Y. This may not help you with your endeavors, but it is 
> interesting, and mentions 'neon' a number of times.
>
> Ira.
>
>
>
> On 11/22/2024 8:27 PM, gregebert wrote:
>
>
> Several years ago I researched neon signage, and you need a high-vacuum, 
> around 1 micron (10-3 Torr). The books I have didn't get into specific 
> vacuum levels, as there are multiple ways to cleanse the tubes, notably via 
> bombarding. They did not cover nixie tubes. 
>
> To get micron-level vacuum, you need a mechanical pump to get around 100 
> microns, followed by a diffusion pump. There might be other ways to get the 
> required cleanliness without a diffusion pump, but I dont have any details. 
> If you just want to do some experimenting, start with a mechanical pump. I 
> plan to do that soon, as I have a small pump used for evacuating air 
> conditioning equipment.
>
> Some of the reasons I'm not doing neon work are the cost of the equipment, 
> the dangers of bombarding, need for mercury to extend tube life, and I 
> expect it to be difficult to find getter material. All I want to do is get 
> some sort of discharge glow, and play around with easy-to-find gases like 
> argon and helium.
>
> I saw a mention in the Weston book of pressures in the 10-2 to 10-4 Torr, 
> though it covers theory of operation rather than fabrication details.
> On Friday, November 22, 2024 at 12:33:28 PM UTC-8 Miles Thatch wrote:
>
>>
>> [image: vac.png]
>
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