To be specific, I meant remove the cover and turn the crankshaft several times 
while watching the action of the valve gear. At some point, the cause of the 
noise should have been obvious. I might add that no valve should have any 
clearance. One with clearance would be the source of the noise. Observation is 
a great part of diagnosis. In truth, I'm a lazy sod. I don't take anything 
apart unless I REALLY have to. And then, only as much as needed. I wouldn't 
remove the head unless I knew I had a bent valve. How do you know ? That's the 
one that doesn't return up all the way... Did it start to miss when all this 
started ? 

--- On Fri, 7/31/09, Creative Residential Designs <[email protected]> 
wrote:

From: Creative Residential Designs <[email protected]>
Subject: [Nighthawk Lovers] Re: Broken valve spring...
To: [email protected]
Date: Friday, July 31, 2009, 12:39 AM



 
Oh yeah...there's problems. I don't think you can 
watch for the unusual things that are broken in the top end of your motor...I 
do 
think that you can hear 'em though! At least it's not the KNOCK KNOCK of an 
engine that's too far gone. I won't know more until tomorrow with the top end 
removal. At least I salvaged the cam cover gasket.

  ----- Original Message ----- 
  From: 
  Dennis 
  Hammerl 
  To: [email protected] 
  
  Sent: Thursday, July 30, 2009 9:35 
  PM
  Subject: [Nighthawk Lovers] Re: Broken 
  valve spring...
  

  
    
    
      Before you started to take it down, did you turn the 
        motor over and watch for unusual things happening ? I would have 
        expected to hear or see something. I'd hate for you to have to do more 
        than what is needed. 

--- On Thu, 7/30/09, Creative 
        Residential Designs <[email protected]> 
        wrote:

        
From: 
          Creative Residential Designs <[email protected]>
Subject: 
          [Nighthawk Lovers] Re: Broken valve spring...
To: 
          [email protected]
Date: Thursday, July 30, 2009, 
          4:23 PM


          
          Hey Dennis...I took everything off of the 
          top of the engine that I could without removing the whole top end so 
          far. I have found nothing yet so I'll keep you informed. I'm trying 
to 
          eat enough bologna to keep me going until I get it all 
          apart.
          I was able to save the cam cover gasket. 
          When I replaced the cam cover gasket last year I put High-Tac on the 
          bottom side of the gasket and silicone ("snot") on the top side. Bob 
          recommended this and now I know why. I took a razor knife gently 
          around the gasket on the top side so that the gasket stayed stuck to 
          the engine itself. The High-Tac glued the gasket firmly to the engine 
          and the silicone released it from the top side. I will post some 
          pictures of the disassembly later.
          I wrapped the cams in saran wrap and 
          marked each one. I have some more tips that I will share with the 
          group later that work well. HotrodMamma.
          
            ----- 
            Original Message ----- 
            From: 
            Creative 
            Residential Designs 
            To: 
            [email protected] 
            
            Sent: 
            Thursday, July 30, 2009 7:51 AM
            Subject: 
            [Nighthawk Lovers] Re: Broken valve spring...
            

            I'll let you know. I do have a parts 
            bike with a good top end. I was weighing the idea of just swapping 
            the whole top end. If nothing I do have parts but I hate to take 
            that cam cover off. I'll have to try and save it if I can. 
            HotrodMamma.
            
              ----- 
              Original Message ----- 
              From: 
              Dennis 
              Hammerl 
              To: 
              [email protected] 
              
              Sent: 
              Wednesday, July 29, 2009 10:31 PM
              Subject: 
              [Nighthawk Lovers] Re: Broken valve spring...
              

              
                
                
                  Let me know what you find. A broken valve 
                    spring would be a first for me. Other than the faulty 
                    hydraulic adjuster problem, I've never seen a cylinder head 
                    failure of any sort. If it didn't drop a cylinder at time 
of 
                    noise, I'd bet on a cam follower. Sure be easier to repair 
                    than a valve. Good luck.

--- On Wed, 7/29/09, 
                    Creative Residential Designs 
                    <[email protected]> wrote:

                    
From: 
                      Creative Residential Designs 
                      <[email protected]>
Subject: [Nighthawk 
                      Lovers] Broken valve spring...
To: 
                      [email protected]
Date: Wednesday, July 
                      29, 2009, 11:58 PM


                      
                      

                          I went for 
                      a ride on my '83 650 Nighthawk today. It was about 170 
                      miles round trip. Coming back home I heard a noise in my 
                      top end. Lucky me, I was at a town only 20 miles from 
                      home. It was a tap, tap, tap. I put some oil in even 
                      though I put some oil in before I left home as it was a 
                      bit low still. I rode it slow for about a block. There 
was 
                      no noise until I put it under load...tap, tap, tap but 
not 
                      real loud. And then...PING! ping ping ping. I think I 
                      broke a valve spring. I pulled it over. I was riding with 
                      Bob so I jumped on the back of his bike (ARRGGG! I hate 
                      the back seat!) and we came back and got the trailer. I 
am 
                      pulling the cam cover off tomorrow to have a look-see. 
Now 
                      I have 3 bikes and nothing to ride! My old 
                       Harley needs a clutch and I'm waiting for the clutch 
                      lever that was donated to me by a very nice member of 
this 
                      forum. ;) for the Nighthawk Nightmare project. Between 
the 
                      generous donation of a tank and that clutch lever from 
                      members of this forum I should at least have one bike to 
                      ride again soon! Thanks to the generous members of this 
                      forum for helping me to get a bike on the road again. 
                      HotrodMamma.













      
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