On the brake; block up the front end so the wheel is off the ground. Spin the 
wheel and apply the brake. Release the brake. Can you spin the wheel ? Answer 
this first before anything else. 
The clutch; how much free play is there ? Where does the clutch grab ? Close in 
to the bars ? all the way out ? This will determine the course of action. 
You've spent a good deal of time on this project, take some more. All good 
questions you've asked. Given it's condition as you got it , you have every 
right to suspect something. 
They're very pleasant when everything works as it should.  

--- On Tue, 9/29/09, JP <[email protected]> wrote:

From: JP <[email protected]>
Subject: [Nighthawk Lovers] Stiff front brake & clutch
To: "Nighthawk Motorcycle Lovers!" <[email protected]>
Date: Tuesday, September 29, 2009, 8:41 PM


hey folks

just wondering if anyone has any insight on what I can do to loosen
the front brake on my '83 CB650 SC? I bought it as a learning project
and so far I've gotten it from dead to running.. fixed electrics..
fixed carbs.. but I am sort of clueless on hydraulic brakes & clutch.

The clutch has a really short engagement which feels twitchy.. I am
okay with that, but ideally would like to smooth out the feel of the
pull on the handle. It feels pretty stiff.

The front brake I am really unhappy with. I can barely pull the handle
in more than a couple cm (about an inch) and it's fully engaged. I
also think it's the culprit of some squeaking noises I hear when
rolling the bike in neutral. When I bought the bike I was told the
brakes were brand new.. but considering the complete monkey job I saw
in the carbs (all jets completely closed, set fully lean, spark plugs
were burning white hot,) I am feeling like I need to take a look at
this.




      
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