I had the same problem with my HJC.  I took out a dremel tool and
shaved about 1/4 an inch in the area that was resting on the top of my
forehead.  Have ridden it that way for about 1.5 years with total
comfort.  Of course I didn't need the protection because I've kept my
head off the ground.

A friend I've known sense 1st grade has designed helmets for Bell
(Bicycle and Motorcycle) as well as most Bicycle helmet companies.  I
spoke with him a lot about my modification before I did it.  The
problem would be if you had a direct blow where you take the lining
out - it wouldn't make that much of a difference if you took a blow to
the side or back of the head.

Other people have talked about pounding the area with a hammer to make
it thinner.  DON'T DO THAT.  According to my friend it will destroy
all the safety in the helmet.  The liner is bonded to the shell and
that bond is about 50% of the safety for the helmet.  Pounding the
helmet will effect that bond.

Also according to my friend we should be replacing our helmets ever 2
years anyway - the Styrofoam degrades to the point that it gets hard
and therefor just like hitting your head on the ground.  I don't know
it that's 100% accurate but I replace my helmet ever 2 to 3 years
anyway.

Sean

On Sep 22, 5:59 pm, Paul <[email protected]> wrote:
> *Okay. I'm ready to confess. I bought a brand new Nolan N-102 modular (flip
> face) helmet awhile back without trying it on first. (THERE! I said it.)
> These helmets are expensive! Anyway, I knew better at the time and still did
> it, just because I liked the styling of these helmets so much. The truly
> look WAY cool!*
> *
> *
> *The size of the helmet is fine, but it presses on my forehead when I wear
> it to the point that it becomes uncomfortable. That's the only part that
> seems to be a mis-fit. (I've gone back to my old THH helmet, which is also a
> full face modular helmet.)*
> *
> *
> *Have any of you ever had experience with re-shaping a helmet? I certainly
> don't want to do anything that would compromise its safety, but I also would
> love to be able to wear the dumb thing! So, short of having my head
> re-shaped, I thought I would throw this one out and see what you all know.*
> *
> *
> *Paul
> *
>
> --
> *
> *
> *
> *

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