Not to knock you or the project, but... I don't think you're going to find
the fun that will inspire you to keep going with that setup. Or maybe you
will, dunno. Four tired lead acid starter batteries aren't going to give
much range with a brushed motor, keep that in mind too. I don't know how
far you want it to go, but I can't imagine that setup being good for more
than 5-10 miles TOPS, and you'll be charging for a long time with it.

My own conversion plan uses LEAF battery modules, I have them laid out in
four blocks of 4 that I can connect in series to keep current demands down.
BMS, good sine wave brushless controller, I'm hoping to see a good 70 miles
highway range so I can commute to the office and back on a charge. As a
side effect of the layout it'll end up looking like I stuffed a Goldwing
engine in a Nighthawk, if I fab up some covers.

Kurt

On Thu, Jul 6, 2017 at 11:30 AM, Matt Awesome <[email protected]>
wrote:

> > I would recommend that you find a Honda service manual for the bike. It
> will have all the gear ratios you're asking for, as well as wiring
> diagrams, suspension information, and other useful info.
>
> Do PDFs of this exist or do I need to pay for a paper copy? Wiring diagram
> would be helpful.
>
> > What batteries are you planning to use? What voltage motor? Brushed,
> brushless?
>
> I'll probably upgrade it in stages. I have issues with completion on
> projects, so, simpler is better. Then as it works, and I enjoy it more, I
> consider upgrading the parts that are annoying to me.
>
> I paid $20 for the bike, so, I'm going super-cheap, consequence-free
> tinkering. Motor will almost certainly be an old brushed unit from a
> forklift (either a small drive motor or a bigger lift motor), or a golf
> cart, overvolted 2-4 times (they're industrial and can usually handle this
> just fine). Batteries will probably be lead acid at first, and not even
> deep-cycle, just regular starter batteries because they're $10 at the
> junkyard and worth that much in scrap metal when they eventually fart out.
> I'll probably burn out a battery a month but, if it's still fun then
> that'll be one of the first things I'll upgrade.
>
> Voltage, depends on the motor I find (I'll match batteries to motor) and
> its RPM range. With lead-acid's there's not going to be room for more than
> probably 4, so, anywhere from 12v-48v.
>
>

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