Have you thought about a swivel socket
May be able to find right ODs

From: [email protected] 
[mailto:[email protected]] On Behalf Of Matt Awesome
Sent: Thursday, August 03, 2017 1:52 PM
To: [email protected]
Subject: Re: [Nighthawk Lovers] Re: 1985 Nighthawk 750S Electrical Conversion

Well, kinda stumped.

Wishing I had access to my old shop with a metal lathe, tormach, etc.

I need to mate the motor to the U-Joint. 2 choices:

1 - Use the tranny output to the U-joint, and make the other end match the 
motor.

All I have to do is cut the shaft into a slot. Easy. But I can't get the damned 
hypoid gear off. I don't have a heedruuluk press anymore. And I need to shorten 
it, the motor barely fits in the frame.

2 - Use the motor output, make the other end match the U-joint.

It's a lot harder to cut splines, but the motor side is all done. Sadly the 
pump shaft is too small for the U-joint. The whole housing also needs to be cut.


I can't get Option #1 to work, so, here's my plan for Option #2:

[cid:[email protected]]
​
- Chop away half the depth of the pump housing, leaving only the flange and 
bearing housing for the shaft that mates to the motor. Hacksaw/grinder.

- Take the old pump thing (vane carrier?) that splines onto the pump shaft, 
grind it down to the size of the tranny shaft (might just use the motor as its 
own lathe)... then try to re-create the U-Joint splines with a dremel. So, all 
this vane carrier does is embiggen the motor shaft.

- Extend the interior motor shaft splines closer to the motor with a dremel, so 
I can shorten things up by about an inch.

It's really ghetto, but I've had it stewing for a couple weeks and it's the 
best I can come up with.
Anyone see an easier way?
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