Thanks, Walt for this enlightening piece of writing.  If a book were  
to be published, featuring informative and well-written tidbits of  
phono subject matter, this entry would surely appear in it.  Your  
observation: even though you see what
> appears to be "patched" sections, is that if you ignore the grain  
> patterns,
> you will see some uniformity in the shapes and locations of the pieces
> themselves.
is the most convincing argument for the construction of John's horn  
being 100 years old and not recent.

Best,
Andy Baron


On Jul 11, 2007, at 11:12 AM, Walt wrote:

> John,
>
> The picture you showed of the other (Marty's) horn is just another
> variation. Moments ago a guy brought me, wouldn't you know it, an  
> oak #30
> horn. And while it has a different character than yours (they all  
> do) it is
> quite similar. But I think what is distracting or at least  
> exacerbating the
> randomness of yours has to do with the fact (it least it appears  
> so) that
> someone stripped the horn and did not bother to apply shellac. By  
> lightening
> the overall color and removing the glow that the original amber  
> shellac
> would have provided, the rugged nature of the assembly is more  
> obvious (even
> though it is there hiding underneath all the time). My criticism  
> was of the
> very obvious amateurish attempt of someone to repair the (lengthwise)
> separations. These were not properly reattached and it is why I  
> called them
> "gaping wounds".
>
>
> WOOD HORN CONSTRUCTION STUFF:
>
> The reason that previously I mentioned the #30 being 2-ply versus  
> the 3-ply
> of the spear-tip is significant. Andy had mentioned that he thought  
> there
> might be different manufacturing standards that are the reason for
> differences between wooden horn types, but I rather think that the
> difference is not one of varying standards, but of the  
> manufacturing process
> itself for a given type. This will make sense briefly.
>
> The total thickness of the #30 2-ply is about 1/16" whereas the 3-ply
> spear-tip is about 3/32". But the thickness of the horn is not the  
> only
> factor affecting strength. Because only 2 layers of thin veneer are  
> used in
> the #30, the primary strength of the horn body is achieved partly  
> from the
> exponential shape but mostly by applying the oak sections in a  
> cross-grain
> fashion. That is, no two side-by-side sections have the same grain  
> lines and
> neither should there be grain running in the same direction when  
> the inside
> and outside pieces are ultimately glued together. (Think of it  
> something
> like modern plywood or perhaps the OSB concept.) Part of what you are
> seeing, especially in the pictures that show the decal "side", is the
> narrowing of the horn which necessarily requires the use of  
> increasingly
> narrower sections of tapered veneer. This is what creates the  
> "patched" look
> that you mention. It is present all over the #30 body but is always  
> more
> pronounced as you approach the narrow taper.
>
> Here is the meat of the differences between the two types. It is  
> difficult
> to think of veneer as a structural component because we are so used to
> seeing it used in a purely decorative sense on top of a substrate  
> material.
> Nevertheless, the #30 horn is a fine example of using veneer in  
> this way.
> And, with that in mind, it is easy to see why the thin tapered  
> sections are
> more numerous as the horn narrows. A conical horn is easy to make  
> out of
> veneer, but something resembling an exponential curve like the #30  
> is, well,
> exponentially more difficult. And there is somewhat of a practical  
> limit as
> to how selective you can be when choosing and cutting veneer that  
> must be
> simultaneously decorative AND structural. To create a #30 horn that  
> has the
> more stave like appearance is certainly possible given a wealth of  
> veneer to
> choose from, but it is exceedingly time consuming. I believe that Don
> Gfell's #30 equivalent horns have a tendency to look more uniform  
> than the
> Victor horns because he does take the time to select his grains. The
> pictures you sent of Marty's horn are proof that Victor also did  
> the same
> thing. But you really need to study the grain lines to understand the
> difficulty in creating the horn. Something to note, even though you  
> see what
> appears to be "patched" sections, is that if you ignore the grain  
> patterns,
> you will see some uniformity in the shapes and locations of the pieces
> themselves.
>
> The spear-tip is not only a significantly stronger, larger and  
> heavier horn,
> but because it uses 3-ply construction, it truly has a substrate  
> (in this
> case, the middle) layer which is built upon on both surfaces. In  
> the case of
> the #30 2-ply horn each and every piece of veneer represents one  
> decorative
> surface of the horn. But with the 3-ply scheme of the spear-tip,  
> the middle
> layer needs ONLY to be strong (and not pretty) because it's  
> particular grain
> alignment will never been seen. These center substrate layers of the
> spear-tip look very random or "patched", to use John's term. This  
> process
> allows the inner and outer decorative surfaces of the spear-tip to,  
> more or
> less, be chosen for appearance sake alone.
>
> If you put several #30 horns next to several spear you will definitely
> observe that the overall flow of the grain of the spear-tip veneer  
> tends to
> flow with the overall length of the horn whereas the flow of grain  
> on the
> #30s will vary quite a bit. As a spear-tip narrows toward the  
> throat you
> will only see (unless it has been repaired) continuous strips of  
> veneer that
> run from the bell end to the bayonet. Cross graining of the veneer  
> pieces is
> not necessary on the outer layer of the spear-tip because it has a  
> middle
> substrate layer upon which the inner and outer layers rest. This is  
> the
> primary reason that a spear-tip horn features veneer that is often
> considered much prettier than the #30s. (Although, I personally  
> enjoy the
> doubly difficult engineering/art feat involved to make the #30.)
>
> As you stare at the #30 you have, pretend you have the luxury of  
> picking and
> choosing long pieces of veneer with straighter flowing grains that run
> exclusively front to back. You would start with a nice inside  
> surface chosen
> for its appearance only, then apply the substrate (core) layer in  
> cross
> grain fashion with concern only for cross sectional strength, and  
> then you
> could pick and choose the outer layer for pure beauty since the  
> strength of
> the horn is already fundamentally established.
>
> If you could apply just one beautiful layer over what you see on  
> the #30 you
> have, almost all of the "patched look" that you observe would be  
> hidden. And
> that is essentially what is (visually) accomplished with the spear-tip
> construction. But, let's leave that 3rd layer on the spear-tips and  
> not
> "retrofit" or "upgrade" any of the others <wink>.
>
> Gotta get to work....Broken motors await me....
>
> Walt
>
>
>
>
> -----Original Message-----
> From: [email protected] [mailto:phono-l- 
> [email protected]] On
> Behalf Of john robles
> Sent: Wednesday, July 11, 2007 12:54 AM
> To: Antique Phonograph List
> Subject: RE: [Phono-L] Victor Smooth oak horn question - sort of  
> urgent
>
> Wow, it seems so...patched together! I always thought that the  
> smooth horn
> was made of staves like a barrel, so to speak. There is another oak  
> horn on
> ebay that doesn't seem to have the triangular portions. Mine  
> doesn't have
> them all the way around, just most of the way. The inside of the  
> horn looks
> almost perfect.
>   J
>
> Walt <[email protected]> wrote:
>   The seams (based on your pictures) are the most significant areas  
> that
> need
> repair. The triangular sections are correct. Remember that the #30  
> is a
> 2-ply horn, not 3 like the spear tip.
>
> W
>
> -----Original Message-----
> From: [email protected] [mailto:phono-l- 
> [email protected]] On
> Behalf Of john robles
> Sent: Tuesday, July 10, 2007 9:15 PM
> To: Antique Phonograph List
> Subject: Re: [Phono-L] Victor Smooth oak horn question - sort of  
> urgent
>
> QUestion - maybe I have been wrong about this - is it only the  
> seams that
> need repair? I thought that all those long, triangular pieces on  
> the horn
> were patch jobs. Maybe I am wrong. I saw another horn tonight that  
> has those
> too....Can anyone clarify?
> THanks
> John
>
> [email protected] wrote:
> That's one opinion of course. You did get the horn at a good price  
> ($695)
> which is well below what better condition horns are going for. Even  
> if you
> spend $400 to get it repaired properly, which you will need to do,  
> you still
>
> will not have too bad of a deal. His description is incorrect and
> misleading, as Walt says, but he does say in addition "Also a few  
> seams
> reglued" which is correct. Almost all wood horns on eBay have  
> defects or
> damage of some kind, and they seem to be going for well over $1,000  
> anyway.
> Find out what an expert will charge to do the repairs before  
> sending it
> back. That's my opinion.
>
>
> ----- Original Message -----
> From: "john robles"
> To: "Antique Phonograph List"
>
> Sent: Tuesday, July 10, 2007 6:05 PM
> Subject: RE: [Phono-L] Victor Smooth oak horn question - sort of  
> urgent
>
>
>> Good advice, Walt, and I think I will follow it!
>> John
>>
>> Walt wrote:
>> Hi John,
>>
>> I looked at your set of pictures and compared them to those on the  
>> eBay
>> listing along with the description. He describes it in the eBay  
>> auction as
>> having "TINY TINY REPAIRS WHICH ARE NOT EASILY VISIBLE WITH THE  
>> NAKED EYE"
>> (emphasis: his). But your pictures tell a different and true  
>> story. If he
>> had left the text as saying merely "tiny tiny repairs" I don't  
>> think you
>> could really complain because subjective language is a tough thing  
>> to nail
>> down, but he states definitively that the repairs "are not easily  
>> visible
>> with the naked eye". Maybe he is going blind - I don't know. But,  
>> my eyes
>> are pretty naked and those gaping wounds in that horn are  
>> egregious. If he
>> would just have dropped the word "NOT" in the sentence, it would be
>> accurate.
>>
>> That horn needs at least $400 in repairs and that assumes that the  
>> joints
>> that were botched would easily come apart (and I suspect from the  
>> pictures
>> that they might just jump at the opportunity). I'd pay about $300  
>> to $350
>> for a horn that was damaged like that only because I can do the  
>> repairs
>> correctly and could probably turn it around for a decent profit.
>>
>> If I were in your boat, I think I would send it back...Even if the  
>> guy
>> gave
>> you a $300 refund or something on that order, you would still need  
>> to have
>> it repaired the right way.
>>
>> Walt
>>
>> -----Original Message-----
>> From: [email protected] [mailto:phono-l- 
>> [email protected]]
>> On
>> Behalf Of john robles
>> Sent: Tuesday, July 10, 2007 4:32 PM
>> To: [email protected]
>> Subject: [Phono-L] Victor Smooth oak horn question - sort of urgent
>>
>> Hi All
>> This is such a great forum, and there's so much knowledge here...that
>> Edison Wrench discussion was really lively!
>> This time it is simpler. I bought an oak horn from eBay, from a  
>> guy with
>> 100% positive feedback, largely on phonograph items, and a 7 day  
>> return
>> policy which I am afraid I may have to use. I received the horn  
>> today, but
>> in spite of his saying there were a few minor repairs virtually  
>> invisible
>> to
>> the eye, it seems to me there are many major repairs totally  
>> visibile.
>> Problem is they all look old and the color match is good. But the  
>> patterns
>> of the angles at which the wood comes together don't make sense to  
>> me.
>> Check
>> the pics at this link and tell me if I should send it back right  
>> away!!
>> http://s197.photobucket.com/albums/aa39/john9ten/Oak%20Horn/
>> Thanks
>> John
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