On Tue, Jul 19, 2011 at 12:43 PM, Keith Lofstrom <[email protected]> wrote:

> On Tue, Jul 19, 2011 at 09:40:01AM -0700, Denis Heidtmann wrote:
> > > Thanks  for all the replies.  The printer is sitting not connected to
> any
> > computer.  It goes through the alignment test, where the carriage moves
> > across the paper and a light shines down.  I assume that this is locating
> > the paper edge.  It then goes back and forth a couple of times, then
> > abruptly changes to self-test.  After 10 or 20 more seconds it changes
> > to Initializing, ejects the paper, then goes back to the alignment test
> with
> > a request for loading paper.  No ink appears on the paper.  This endless
> > loop gives me no opportunity to try anything other than power-off.  This
> > leads me to discount computer drivers, etc. as the issue.
>
> This is surprisingly like the behavior of my HP2605 color
> laserjet after we moved.
>
> The BIG MISTAKE was moving it with the toner cartridges in it.
> ( Three moves equals one fire, as the saying goes, things get
> broken and lost in the chaos of moving ).  The second mistake
> was using a refurb toner cartridge from Office Max, which
> spewed little grains of red toner everywhere.
>
> Most importantly, a grain got into an optical calibration path,
> a pair of millimeter-diameter holes running through one of the
> plastic assemblies to an LED and a phototransistor.  IIRC, my
> laser printer has four of these, and uses them to detect paper
> size and make tiny dots on the paper, which are measured to
> precisely align the colors.
>
> I am insane, so I took it apart down to the hundreds of pieces
> level ( color laser printers are complicated ), cleaned
> everything, and got it working again.
>
> Before cleaning the holes, the printer would calibrate repeatedly,
> then give up, with the colors misaligned by 5mm.  After cleaning,
> it is lined up within a hairwidth.
>
> I doubt there are as many sensors on a cheap inkjet, but optical
> sensors are easier than switches, so HP may be using the same
> trick (and have the same vulnerabilities).  If the former owner
> has dust or shedding cats, then the blockage may be something
> besides dried ink in a cartridge.
>
> Consider asking free geek if they will loan or sell you some
> partly used cartridges for this beast, for testing.
>
> But first you may want to do a deep cleaning.   Cut-apart egg
> cartons double-stickied onto a board can hold all the little
> fiddly bits.  These compartments correspond with notes in a
> notebook.  HP sometimes has detailed service manuals.  I've
> considered making many digital photos during disassembly,
> but so far sketches in a repair notebook have been adequate.
>
> Keith


Interesting.  The Free Geek idea is worth a try.  Taking this thing apart
with the idea of getting it back together is a daunting prospect.  I used to
be very clever at such tasks, but my short-term memory is getting too short,
so I would need a video with instant replay to make a success of the
project.  The lack of ink on the paper puts plugged cartridges high on the
list.

A related question (if this printer never gets resuscitated) is what color
printers are on the recommended list?  As a measure of our usage rate, we go
through cartridges on our present Deskjet 970 at the rate of one of each
type every 1 1/2 years.  A pair of cartridges costs about $67.  A combo
scanner-printer would be nice.  Copy and Fax would likely not be used much,
if at all.

-Denis
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