Dennis,
Placement Jaws on a SMT placement machine??????

Don't remember seeing one with jaws, just a suction tip.
At least not on chip shooters, maybe to place much larger parts?
I thought jaws where only on PTH parts insertion systems.

I have not used supplied libraries from Protel either the few
times I had on parts that I felt how bad could it be (my fault
to I did not check them well enough) they burned me,
not just SMT but PTH parts too, a simple TO-220 the
holes where too small, never caught it till board was built.

Bob Wolfe


----- Original Message ----- 
From: "Dennis Saputelli" <[EMAIL PROTECTED]>
To: "Protel EDA Forum" <[EMAIL PROTECTED]>
Sent: Monday, March 15, 2004 11:49 PM
Subject: Re: [PEDA] An example why IPC footprints are often sub-optimal


> this is a great picture Ian!
> i totally agree with your statements here
>
> we have found the smaller footprints to be both more reliable
> and easier to assemble
> a large pad deposits more paste than a smaller pad (-duh!)
> this, in excess, is one of the main causes of tombstoning
>
> and the huge silkscreen outline accomplishes little
> except maybe it makes a tiny profit for ink vendors :)
>
> we have NEVER been able to use protel supplied footprints
> for this reason alone
>
> as to maximum packing density:
> isn't this a function of the placement jaws?
> and isn't that a moving target?
>
> what are good numbers for 0603 for example?
> side to side and end to end?
>
> i have no experience w/ SMTPlus
> i assume they know what they are doing and i have heard only
> good things about them
> but since we can't get native protel footprints it greatly
> lessens the appeal for us
>
> when you say wave solder
> are you referring to bottom side parts which are glued and
> then waved?
>
> regardless of the pad size and in our somewhat limited
> experience with this process (glue, flip and wave)
> it has been less satisfactory than a fully reflowed process
>
> Dennis Saputelli
>
> Ian Wilson wrote:
> >
> > One to stir up the hornets nest a little...and a little off topic maybe
> >
> > http://www.considered.com.au/ProtelFiles/images/Phycomp_vs_IPC.gif
> >
> > shows the Phycomp (the old Philips, now part of Yageo) reflow 0402
> > footprint versus the 0402 footprint from the Altium P2004 Chip Resistor
> > library (in the ../Library/PCB folder) which I think is based on IPC.
> >
> > You can see the ridiculous difference.  The one on the left is based on
> > reflow with a +/-0.15 mm placement accuracy.  I need maximum packing
> > density - IPC in this case is not on for this application.
> >
> > The problem with one size fits all (and an oversize like the IPC postage
> > stamp footprints) is that assemblers and others can grab onto it as a
> > pseudo-standard and say "we only accept IPC footprints".  Instead of
> > attempting to understand the pressures on the product and adapting
> > processes they simply take the easy way out.  Sure, using small
footprints
> > may reduce yield and increase costs - in some applications this is
> > appropriate.  By *blind* use of overgenerous footprints I think
designers
> > are loosing the ability to optimise their products globally - they are
> > reduced to local optimisation only.  And yes, this is probably a skill
that
> > is developed over time and with experience - but newcomers to the
industry
> > should be told, in no uncertain terms, that "IPC footprints are an
> > appropriate starting point and since they are designed to cope with many
> > soldering processes are necessarily not optimum for any.".
> >
> > I am not keen on any library that thinks wave footprints are the same as
> > reflow.  Does SMTplus makes the distinction?
> >
> > Ian
> >
>
> -- 
> _______________________________________________________________________
> Integrated Controls, Inc.           Tel: 415-647-0480  EXT 107
> 2851 21st Street                    Fax: 415-647-3003
> San Francisco, CA 94110             www.integratedcontrolsinc.com
>
>
>




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