Thanks Bob.

There are some images - sorry about the rubbish phone camera quality -
here 
http://s156.photobucket.com/albums/t31/nailed_barnacle/Quantum%20engine/Quantum%20engine%20part%202/

It's actually a pretty neat fit in there - once the problem of the non-
flat mounting surface is solved. I've had to make a stand-off for the
throttle pedal link which has a large bolt (M14) extending an inch or
so into the footwell space, and an M6 hole tapped part-way down the
middle to hold the swivel mount. That means it's adjustable for depth,
too. It takes a long time to drill through a tough bolt the long
way...

Neil

On 24 Sep, 23:28, "Robert Craig" <[email protected]> wrote:
> Good reports Neil and interesting progress
>
> Bob
>
> ----- Original Message -----
> From: "barnacle" <[email protected]>
> To: "Quantum Owners Group" <[email protected]>
> Sent: Friday, September 24, 2010 8:19 PM
> Subject: [Quantum Owners] Re: Fiat 20vt / Q2+2 conversion update
>
> After much scratching of head, the pedal box and brake servo are now
> fitted. Took a little while, but the pedal box looks as if it belongs
> there and doesn't foul anything; the master cylinder fits nicely in
> the engine compartment side (there's going to be a bit of sealant
> required to keep the rain out) and the brake fluid reservoir even has
> somewhere convenient to fit.
>
> The throttle pedal needed a bit of engineering to offset one of its
> mounts, but that's now properly organised. It might need the cable end
> bending slightly; it's running through a narrow gap between the heater
> and the steering column. Not an issue, though.
>
> The clutch master cylinder is all that's left to do; because that's
> going to be in under and behind the steering rack, I want to do that
> when I can get to both sides. Might need the working angle of the push-
> arm changing a bit.
>
> Finally got the proper CV joints - but they failed to deliver the damn
> wheel bearings... so the poor thing is standing there on axle stands.
>
> More in a couple of weeks...
>
> Neil
>
> On 23 Sep, 22:19, barnacle <[email protected]> wrote:
> > Got another couple of days working on the 20vt conversion...
>
> > I think I've finally solved the issues of the drive shafts; the 22
> > spline input/23 spline output on the CV joint appears to be 1.0-1.6
> > Mk2 Fiesta - which is what I thought in the first place - but the
> > supply place delivered XR2i parts which are *not* compatible. This
> > also ties in with the shocks; I found a tiny marker on the shocks
> > which googled back to the same 1.0-1.6 Mk2 Fiesta.
>
> > So the proper parts should be with me in the morning - specifically,
> > CV joints and bearings - and then things should actually fit in the
> > wheels and steering department.
>
> > Got the Ford bolts and 60 degree washers from Rallydesign -
> > unfortunately someone put their hand into the wrong bin and they sent
> > flat nuts instead! Rang them yesterday afternoon, many apologies, said
> > they may not have them in for a couple of days but they arrived this
> > morning complete with stamped return envelope; kudos to Rallydesign
> > for that one. The Focus wheels seem somewhat better located this way.
>
> > Spent the rest of today working out the best place for the Fiat pedal
> > box. This contains the vacuum reservoir and servo on the driver's side
> > of the bulkhead; it needs a large cutout for the master cylinder, but
> > it only protrudes a couple of inches through the bulkhead. The clutch
> > master cylinder (it's hydraulic on the Fiat) is also on the inside of
> > the car, but it's on a sufficiently flexible link that there's a small
> > amount of movement around there.
>
> > Let's see how tomorrow goes. It's starting to get the stage of taking
> > the engine out again to run in the loom and paint the subframe...
>
> > Neil
>
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