Firstly a Happy New year to one and all. It may be New, but I'm keeping the 
receipt just in case.

Secondly, I've a few queries which I've been meaning to raise for a long 
while and just never got around to, in spite of them being pretty 
fundamental to driving pleasure. I'm hoping one of the H4 gurus may be able 
to shed light or offer divine guidance.

My H4 was built with a "regular" 1.6CVH engine from, I believe, and "L"-reg 
Fiesta. It was then re-engined with a 1.6 Zetec in order to provide the 
owner with power steering. However, there was evidently some difficulty in 
siting the engine as I realise it's been fitted slightly at an angle, so 
close to the off-side chassis member that the belt cover has had to be left 
off. In addition, the off-side front mounting which is present in the donor 
is absent in mine, and this permits excessive slewing of the engine on 
sharp left-hand turns and a truly unpleasant noise as one or other pulley 
attempts to chew its way to freedom through the chassis. (This led to a 
misalignment of the auxilliary drive belt, corrected at some cost.) It 
can't be any good for the drive shafts, either and may explain why the gear 
lever feels so damned far away (and I have long arms). On the positive 
side, it has made me a very considerate driver on left-hand bends. I've 
also noticed that the off-side rear mounting, near the suspension location, 
has two holes drilled in it, and I recall noticing the same thing in 
photographs posted here of rust on a Quantum H4 chassis: is this a standard 
arrangement? My engine uses the hole further back and towards the edge of 
the vehicle.

Looking at it all, it seems that the radiator fan (from the original 
engine) would obstruct the engine were it fitted "straight", so Q1 is: does 
the Zetec have a slimmer radiator? I've seen after-market electrical fans 
with depths of under 3", so is one of these usually required?

Q2. relates to the missing front engine mounting. A scrapyard search turned 
up no 1.6 Zetec Fiestas but one or two Escorts. However, they seem to have 
a different mounting system. Are the two interchangeable or were there 
specific Fiesta and Escort variants of the 1.6 Zetec? Is there any reliable 
after-market substitute for this mounting, as the Ford original is silly 
money!

Q3. relates to fuel tank pressurisation. I've noticed an occasional hissing 
from the fuel filler cap, usually when the tank is less than half full. Is 
this likely simply to be worn seals on the filler cap or the neck on which 
it bears? The pipe from the top of the tank to the valve strapped to the 
filler neck seems to be open as blowing down it leads to pressure in the 
tank (cap hisses). Or is it that the Zetec fuel pressures are different to 
those of the 1.6CVH and some modification should have been made?

Q4. relates to getting rid of the power steering, which just seems like a 
waste of horsepower to me. Is there a "standard" fix to replace the power 
steering pulley with a guide pulley to maintain auxilliary drive belt 
geometry and allow correct functioning of the automatic belt tensioner 
(what a great idea! So much easier then the system on a previous Fiesta I 
had which required torque wrenches, crow's foot adaptors and three hands to 
get the tension correct) ?

I really should have trickle-fed all of these in over the course of the 
year but, there you go! Maybe I should book myself in for a Quantum H4 
Masterclass - will provide assistance in return for enlightenment !

Kind regards, and thanks in advance,

Steve and The Blue Pig.

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