Thanks Bill your reply certainly does help. I have fitted braided braided 
lines but the linkage could do with a bit work. So all i need to do now is 
find a servo + mastercylinder the same dimensions or as close to the Fiesta 
items as possible, there is plenty of room and fabrication of the servo 
tower/bracket if it needs changing should not be problematic. That is of 
course unless someone has a mk2 servo they want to sell.

On Monday, July 27, 2020 at 8:36:46 AM UTC+1, Bill Allison wrote:
>
> Hi Russ
>
> I hope these comments will be useful:
>
> Your standard setup: Caliper piston area 
>     2 x 1810mm2 = 3620mm2
>
> Hi-Spec setup: Pair of twin piston calipers (a pair of opposing pistons 
> exerts the same clamping force as a sliding caliper with a single piston)
>     4 x 765mm2 = 3060mm2
>
> Difference = (3620-3060)/3620 = 85%
>
> So on the face of it you need a 15% smaller (area-wise) than standard 
> master cylinder to get the same braking effort, BUT, you need also to take 
> account of the increase in leverage due to the larger discs: 265/225 (the 
> effective diameters) implies a 17.5% increase (area-wise) in m/cyl size.
>
> The two as near as dammit cancel out, so you actually need to not change 
> master cylinder size!
>
> I have not incorporated rear slave cylinder size in the calcs because the 
> rear pressure limiting valve takes them out of the equation at quite low 
> pedal pressures. 
>
> I hope that helps.
>
> Regarding pedal feel, it's pretty much essential to replace the rubber 
> flexible hoses front and rear with braided teflon lines, I found also that 
> pedal feel can be further transformed by removing play at every point in 
> the longish route from your foot to the master cylinder, including setting 
> the m/cyl pushrod clearance.
>
>
> Best regards
> Bill 
>
> Bill Allison
> Borders Group of Advanced Motorists
> National Observer (Cars)
> 07702 739474
> 01750 22550 (before 21:00 please)
> www.bgam.org.uk and www.bgam.org.uk/ydi
> www.iamroadsmart.com
> www.facebook.com/BordersAdvancedMotorists
>
>
>
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> On Sunday, 26 July 2020, 10:54:37 BST, russ price <[email protected] 
> <javascript:>> wrote: 
>
>
> After fitting Hispec 4 pot calipers and 280mm discs i thought i should do 
> something about a probable leak from the master cylinder, the clue being 
> rust and bubling paint on the servo. The trouble began when i sheared off a 
> stud holding the m'cylinder to the servo, no problem i thought i have a 
> Mondeo m'cylinder/servo which i have heard is used as an upgrade and a 
> bigger m'cylinder is probably a good idea after going from 2 to 8 pistons 
> on the front. This i now believe was an olympic standard jump to the wrong 
> conclusion.
> If i have done the maths right, ( I would be grateful if someone checked 
> my results) i need to go down in m'cylinder bore size. Now i know 
> calculations of braking forces are really complex but this just about the 
> "feel" of the brakes.
> Here are the figures i used, original calpers single 48mm piston, new 
> calipers four 31.2 mm pistons, rear slave cylinder 17.5mm, original 
> m,cylinder 20.6mm, mondeo m'cylinder 25.4
> Which give an original set up m'cylinder/caliper ratio ~ 1:23, original 
> m'cylinder + new calipers ~ 1:20, mondeo m'cylinder + new caliper ~ 1:13
> So given Fiesta mk2 servo's are not exactly thick on the ground i thought 
> about a set up similar to that recently used on 003, ie. landrover servo + 
> Mk1 19mm m'cylinder  which should give me a ratio ~ 1:23
> I would really appreciate it if anyone can say to me " Your are talking 
> nonsense and here's why......" or " Yes that should work but be aware of 
> ......."
>
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