If you don't have to turn the bars or remove the pedals, it will
necessarily be much larger than a standard bike box. I don't know the
exact size criteria, but there's usually a point where the box goes
from one size category to the next, and the price more or less
doubles. If you can pack it in a normal bike box, say 50x30x7, there's
a bit more (dis)assembly involved, but the shipping will be more
affordable. Even a little bit bigger than that will typically trigger
the OS price hike.

I did S&S couplers on my Atlantis last year, and took the bike to
Portland for NAHBS 2008. It was great to have my own bike with me for
the trip. Of course, it was free to take the packed bike on the plane,
but the conversion set me back about $750. I have to use it a few more
times before I see a profit! If I go to Indianapolis in 2009, it'll be
a road-trip, and I won't have to use the couplers.

On Dec 24, 9:10 am, [email protected] wrote:
> That would be _www.aircaddy.com_(http://www.aircaddy.com)  . I used them
> this summer  and it was a very positive experience. I believed they charged me
> $99 and they  say the box will last for about 3 round trips. At that point, a
> replacement  box costs $39.
>    What's really nice is that you only need to remove the front  wheel, maybe
> the seat (if you have a small bike you maybe able to simply lower  the seat
> tube), and loosen the handle bars and turn them to lower the break  hoods.
>    The bad part was that FedEx charged me $150 to ship the box  from
> Louisville, Ky to Killespell, Mt. and the same from El Paso to Kentucky. I  
> found out
> you can ship the box by UPS but, since there was a Kinkos across the  street
> from the hotel in El Paso, I took the more convenient shipper and maybe  not
> the cheapest.
>    It's a cardboard box but really sturdy with a lot of cross  supports so
> that the bike will not be damaged.
> Bill
>
> In a message dated 12/24/2008 9:29:21 A.M. Eastern Standard Time,  
>
> [email protected] writes:
>
> There is  a service that makes a special bike box and ships Fedex store
> to Fedex  store in the lower 48.  
>
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