Further ideas: Antonio at Riv suggested getting a Helicoil tool in the 
M10x1.0 size to repair the bolt hole. Brian Chapman recommended installing 
a Wheels Mfg. dropout saver. Either would attempt to repair the bolt hole. 

I'm open to trying either of those fixes as well. 

On Thursday, August 3, 2023 at 2:17:55 PM UTC-4 Eric Marth wrote:

> Thanks for the replies, everyone. 
>
> A few asked about the chain jumping/skipping/slipping. When the chain is 
> under load it slips or clunks repeatedly. It's kind of like when you're in 
> the wrong gear and you need to trim the gear to get it right. But no amount 
> of trimming is fixing the issue. 
>
> I've tried three different derailers, same problem. The cassette was new 
> in summer of 2022 and I haven't ridden in the three big gears enough to 
> wear out the teeth of the cogs. It's an S-Ride 7s from Rivendell, it's an 
> 11-32. The crank is the same age, installed last summer. SunXCD crank with 
> TA Specialites rings, 42/26. I don't see any issues with the wheel (it's 
> running true) or with worn cassette or chainring teeth. Also no play in the 
> freehub body. 
>
> The elongated hole: It could be the derailer is flexing in the hole, hard 
> to determine this off the bike. Derailer seems seated when I try to move it 
> around in my hand, doesn't wobble. 
>
> I have *not yet* tried installing a different wheel and cassette. That 
> will be next. Should have tried that *much* earlier in the process. 
>
> On Thursday, August 3, 2023 at 11:57:01 AM UTC-4 Jim Whorton wrote:
>
>> Oops, I just noticed Stephen had already made the point about the 
>> derailleur possibly wiggling in the hole.  Yes— what Stephen said. 
>>
>> Jim
>>
>> On Thursday, August 3, 2023 at 11:52:54 AM UTC-4 Jim Whorton wrote:
>>
>>> Even though it’s threading in smoothly, I wonder if that elongated hole 
>>> is the problem. Wonder if that bolt is moving under tension.  
>>>
>>> I’m not a bike mechanic by any means but I did spring for the Park 
>>> Derailleur Hanger Alignment Gauge awhile back and I’m glad.  I have used it 
>>> on old frames and on a new Riv frame I built up recently.  
>>>
>>> On YouTube, RJ the Bike Guy has a good video on building a homemade 
>>> dropout alignment gauge, also useful:
>>>
>>> https://m.youtube.com/watch?v=PsU8IkkFaok
>>>
>>> Jim in Rochester, NY
>>>
>>> On Thursday, August 3, 2023 at 11:08:28 AM UTC-4 Stephen wrote:
>>>
>>>> https://www.jensonusa.com/Wolf-Tooth-Hanger-Alignment-Tool
>>>>
>>>> On Thursday, August 3, 2023 at 10:41:54 AM UTC-4 Stephen wrote:
>>>>
>>>>> Hey Eric,
>>>>>
>>>>> Been loosely following along. Glad you were ok in the accident but 
>>>>> sheesh, what a bummer it did so much damage. Id vote along with others 
>>>>> for 
>>>>> getting a hanger alignment tool, or figuring out how to make one for 
>>>>> yourself. i bought a wolf tooth variety ( i prefer the way it references 
>>>>> to 
>>>>> the hub vs rim) not too long ago and dont regret the investment. I bought 
>>>>> after knocking my appaloosa over on the drive side. 
>>>>>
>>>>> I will say i am curious too whether there might be something else 
>>>>> going on to cause the skipping.. when my hanger was bent it was only 
>>>>> noticeable that when in my biggest cassette ring the derailer would go 
>>>>> into 
>>>>> the wheel. may depend on what way its bended. I’m curious if the derailer 
>>>>> may have any wiggle in the elongated hole. have you tried subbing in 
>>>>> another derailer or chain to test the system? 
>>>>>
>>>>> I encourage you to keep trying to solve on your own before reaching 
>>>>> the final solution of frame repair or sending cross country, which would 
>>>>> be 
>>>>> time consuming and expensive. I can’t imagine what antonio or mark would 
>>>>> do 
>>>>> that you or someone more experienced on the east coast couldnt achieve. 
>>>>>
>>>>> -stephen
>>>>> On Thursday, August 3, 2023 at 9:33:06 AM UTC-4 CJ wrote:
>>>>>
>>>>>> Can you elaborate on "the chain skips"? A misaligned derailleur 
>>>>>> hanger will cause shifting to be sub-optimal, but unless the hanger is 
>>>>>> so 
>>>>>> bent that the derailleur is way, way out of whack, it can't make the 
>>>>>> chain 
>>>>>> skip. Skipping chains are caused by worn or damaged chains and/or cogs. 
>>>>>> Have you checked your cassette cogs for damage? Try a new chain and 
>>>>>> cassette? 
>>>>>>
>>>>>> Another thing to check, are your dropouts aligned? Is the wheel still 
>>>>>> sitting straight in the frame? Dropout alignment tools are nice to have, 
>>>>>> but pricey and you shouldn't need them often. You can improvise with 
>>>>>> threaded rod and a handful of hardware. Google is your friend.
>>>>>>
>>>>>> If you own multiple bikes, you should own a derailleur hanger 
>>>>>> alignment tool. I have an inexpensive "Cyclospirit" one, and it's paid 
>>>>>> for 
>>>>>> itself many times over. It's maybe a little more fiddly to use than an 
>>>>>> expensive, name-brand tool, but it works.
>>>>>>
>>>>>> CJ
>>>>>>
>>>>>>
>>>>>> On Wednesday, August 2, 2023 at 11:20:22 PM UTC-4 eric...@gmail.com 
>>>>>> wrote:
>>>>>>
>>>>>> Okay, some mild updates. 
>>>>>>
>>>>>> I've bent and tweaked the hanger with crescent wrenches at least two 
>>>>>> dozen times now. Worked on it during the miserable heat wave here and 
>>>>>> during nicer weather yesterday. During the process I remove the chain 
>>>>>> and 
>>>>>> the derailer, tweak the hanger, re-install the chain and derailer, test 
>>>>>> ride. Repeat. Over and over! Every time I ride the bike the chain skips. 
>>>>>>
>>>>>> I've tried aligning by hand and eye. I've used a series of straight 
>>>>>> edges, trying to reference off the cassette to the face of the derailer 
>>>>>> hanger where the derailer sits. I can get the straight edges into plane 
>>>>>> with one another but evidently that's not enough because the chain still 
>>>>>> jumps. 
>>>>>>
>>>>>> I feel like I can finesse this thing back into working order but I 
>>>>>> have so far been unsuccessful. The hanger is relatively flat considering 
>>>>>> how mangled it got. It's considerably better than it was. The bolt hole 
>>>>>> is 
>>>>>> elongated but fortunately derailer bolts screw in nicely and the threads 
>>>>>> feel good. Through all my uninstalling/reinstalling the bolts thread in 
>>>>>> nicely each time. 
>>>>>>
>>>>>> One problem is that the guys at the LBS have put their dropout and 
>>>>>> hanger alignment tools on the bike and they say the tools show things 
>>>>>> are 
>>>>>> aligned. *But* they are also audibly and visibly weary of putting 
>>>>>> too much torque on the hanger and seem to think it's going to shear off 
>>>>>> the 
>>>>>> frame if they look at it funny. I don't think that's going to happen. I 
>>>>>> talked to Grant about this twice now and he doesn't think that's going 
>>>>>> to 
>>>>>> happen, either. He shared an acedote wherein he bent a derailer hanger 
>>>>>> through 180º of motion several times before the hanger sheared off. I'm 
>>>>>> not 
>>>>>> moving mine nearly as much, just a bit at a time. And today I heard 
>>>>>> Grant 
>>>>>> Petersen say "Steel is magical." So I'm adding that to my lifetime book 
>>>>>> of 
>>>>>> memorable quotes by notable people. 
>>>>>>
>>>>>> There's another shop in town but I get bad vibes every time I go in 
>>>>>> there so I'm going to spare myself and stay away. I know if I go in 
>>>>>> there 
>>>>>> it'll end up being a bad scene and I'll regret it. 
>>>>>>
>>>>>> I'm open to having a builder try to align the hanger, heat it up and 
>>>>>> shape it or braze a new dropout onto the frame. But the builder I know 
>>>>>> and 
>>>>>> have worked with before on three other bikes (this Hillborne included) 
>>>>>> has 
>>>>>> sold his tools and retired. Two other nearby builders haven't returned 
>>>>>> my 
>>>>>> messages. 
>>>>>>
>>>>>> Now I'm thinking the best next step is to drop > $100 on a derailer 
>>>>>> hanger alignment tool and try it myself in the home shop. Looking at the 
>>>>>> Park Tool DAG 2.2. This eliminates the hesitancy of other mechanics (I'm 
>>>>>> not afraid to wreck the bike) and gives me a useful tool to have 
>>>>>> forever. 
>>>>>>
>>>>>> Full options going forward (as I see them, open to suggestions as 
>>>>>> always): 
>>>>>>
>>>>>>    - Buy a gauge and adjust it myself until I'm satisfied or I give 
>>>>>>    up and advance to next option
>>>>>>    - Take it to a shop
>>>>>>       - Go-to shop seems afraid to break my hanger, I don't think 
>>>>>>       that's going to happen but they are audibly and visibly weary. 
>>>>>>       - Other shop in town I avoid at all costs and don't want to 
>>>>>>       take my bikes to them
>>>>>>    - Get a new dropout welded onto the bike
>>>>>>       - I wouldn't mind doing this but I can't find a builder in my 
>>>>>>       area
>>>>>>       - Contacted three people. One retired, the other two haven't 
>>>>>>       responded. 
>>>>>>    - Send it to Rivendell
>>>>>>       - Grant thinks Mark or Antonio can fix the hanger. Cool!
>>>>>>       - Grant said to send the bike stripped down, no fork. How are 
>>>>>>       they going to align and test it to see if the chain jumps? 
>>>>>>       - I don't reaaaally want to freight the bike coast-to-coast 
>>>>>>       twice. Not a dealbreaker, tho. 
>>>>>>       - Grant said if Mark or Antonio can't get it he knows a 
>>>>>>       builder who can do the repair but it could be three months before 
>>>>>> I get the 
>>>>>>       bike back.
>>>>>>       - This leads me back to...
>>>>>>    - Buy a gauge and adjust it myself 
>>>>>>
>>>>>> If you've made it this far, wow, you are invested in this repair! 
>>>>>> Thanks for checking in. I'll post more updates as they develop. 
>>>>>>
>>>>>> On Wednesday, August 2, 2023 at 11:03:10 PM UTC-4 Eric Marth wrote:
>>>>>>
>>>>>> Thanks, Ryan. Yes, I think the cost for the repair would be 
>>>>>> reasonable. I worry the cost to freight the frame would be a little 
>>>>>> painful 
>>>>>> and the time without the bike could be considerable depending on how it 
>>>>>> shakes out. 
>>>>>>
>>>>>> The poster is the MTB countryside illustration, same illustrator who 
>>>>>> did yours. "Get away fast on a Bridgestone" or something like that. 
>>>>>> Hills, 
>>>>>> dirt road, country church. 
>>>>>>
>>>>>> On Tuesday, August 1, 2023 at 7:36:10 AM UTC-4 Ryan wrote:
>>>>>>
>>>>>> Yikes! That is too bad but I'm glad you weren't hurt. I know you are 
>>>>>> very ingenious, but maybe the frame needs to be sent to Riv for repair? 
>>>>>> Who 
>>>>>> will no doubt do the repair at a reasonable cost
>>>>>>
>>>>>> Which poster? I have the "saddle up on a bridgestone"...my favorite 
>>>>>> of the Grant-inspired ones...the one with the rider on a roadbike 
>>>>>> alongside 
>>>>>> a galloping horse. Can't remember if I bought it from Rivendell or from 
>>>>>> a 
>>>>>> friend of mine who built many of my wheels and at one time was a 
>>>>>> bridgestone dealer and sold me my 1993 X0-1 that I still have
>>>>>>
>>>>>> On Tuesday, August 1, 2023 at 4:55:39 AM UTC-5 R. Alexis wrote:
>>>>>>
>>>>>> That does not look good. Maybe once you get it into a stand and 
>>>>>> carefully remove the derailleur and gently realign the hanger you will 
>>>>>> be 
>>>>>> fine. The rear der pully cage can probably be bent back into shape. 
>>>>>> Issue 
>>>>>> is probably trusting it. Hope things work out. Glad you were not hurt. 
>>>>>>
>>>>>> Thanks,
>>>>>>
>>>>>> Reginald Alexis
>>>>>>
>>>>>> On Sunday, July 23, 2023 at 2:13:02 PM UTC-5 eric...@gmail.com wrote:
>>>>>>
>>>>>> Hey gang — I was out for a Sunday ride and stopped to take a picture. 
>>>>>> I rolled to the side of the road and did not see the culvert, hidden 
>>>>>> with 
>>>>>> fresh grass clippings. I tumbled over at low speed. I'm fine! 
>>>>>>
>>>>>> When I stood up I noticed my drive-side bar end shifter had rotated 
>>>>>> 90º. And my derailer hanger and the derailer were bent. I spun the crank 
>>>>>> while off the bike and it seemed to move okay so I thought I'd give it a 
>>>>>> go 
>>>>>> as a single speed. 
>>>>>>
>>>>>> I pedaled for a few strokes, then nudged the shifter. It was at that 
>>>>>> time the derailer turned upside down and inside out, bending into the 
>>>>>> spokes and throwing the chain. It was really fun!
>>>>>>
>>>>>> [image: Screenshot 2023-07-23 at 3.05.28 PM.png]
>>>>>>
>>>>>> This is my Hillborne, my most-ridden bike. I'll see if the hanger can 
>>>>>> be bent but I have a feeling it will require some work from a frame 
>>>>>> builder. That's a Suntour Cyclone. Fortunately I have five of them 
>>>>>> (including this one). You might recall the cage tension spring in my 
>>>>>> previous Cyclone recently failed. This is one of the replacements I 
>>>>>> picked 
>>>>>> up. It was in excellent shape but now it's going to the salvage bin. 
>>>>>>
>>>>>> While I was waiting for a ride four people stopped to ask if they 
>>>>>> could help me. One was a cyclist who said "You need anything?" I replied 
>>>>>> "I 
>>>>>> need derailer hanger, a rear mech and a welding torch!"
>>>>>>
>>>>>> Hope your weekend rides weren't so mechanically eventful. 
>>>>>>
>>>>>> Eric
>>>>>>
>>>>>>

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