For the 13-25 (Soma slick wheelset) I bought about 3 cassettes' worth of
 Miche cogs with extras for the high-use gears, and the outer/small is a
dedicated outer/small with its own spacer.

For the new 14-25 knobby cassette I bought 3 14-25 9 speeds from Peter
White ($28 each, not bad) and disassembled them to replace the spacers and
swap the 21 for a 20 and the 23 for a 22 and add a 28 after the 25. So the
14 outer is a proper Shimano outer with its own spacer (I guess that this
spacer is 2.5 mm? I used Miche 2 mm spacers for the rest of the cassette;
it all shifts perfectly [and the 7402 short cage climbs onto the 28 with no
fuss at all, with capacity to spare].

For a some-time-ago Ram I built a 15-25 9 speed cassette out of Miche
cogs*, and Miche made 15 and 14 t outers for Shimano with built-in spacers;
I think these are used among other places for junior racing.

But I've used all sorts of cogs for the outer position, sometimes just
cramming a regular inner-position cog into first place and just squeezing
it tightly in place with a lot of torque on the lockring. I've never had
one of these skip, but then I rarely use the outer and certainly not under
high torque.

*I got a lovely DA 7410 crank and wanted to use it in place of the TA 46/28
13-something, so I swapped out the 53/39 for a very compact 52/38 and built
the 15-25 to give me very similar gears with the much bigger rings.

On Fri, Apr 5, 2024 at 11:57 AM Garth <garth...@gmail.com> wrote:

> I ordered some things on Mar. 27th Patrick and they arrived April 3rd. The
> USPS label had a NJ address, but it said "not for returns". Then I noticed
> that label was placed over another label, so I peeled it back as best I
> could and sure enough, I saw an all Chinese printed label, the only English
> I saw was my name. So they must send these via air from China to NJ and
> relabel them with a USPS label. You being in NM they'll likely come from a
> West coast location upon arrival from China. I didn't pay anything extra
> for shipping either.
>
> When you make your own cassettes Patrick, what do you use for the small
> cog next to the lockring ? I see only the 11t and 12t serrated cogs are
> sold, but I know Miche and Shimano sell cassettes with 13,14 and 15t
> smallest cogs. Do you just tighten up against a regular cog without the
> serrations ?
> On Friday, April 5, 2024 at 12:57:25 PM UTC-4 Patrick Moore wrote:
>
>> Thanks again, Garth. I just ordered 10X 2.0, 2.18, and 2.35 mm Shimano
>> spacers for total of $30.20 with shipping and tax. AE did well with my
>> clumsily-placed orders of Shimano 10 sp cogs (instead of thinking ahead and
>> making 1 order for 3 different sizes I frenziedly hit "buy" 3 times and
>> paid extra for shipping); far easier than trying to get a LBS to find and
>> order 3 each of 3 cogs, and far cheaper than ordering from Europe, where
>> shipping costs seem to have tripled since COVID.
>>
>> Curious about AliExpress: search for a 22 t Shimano 10 sp cog and you get
>> 2 dozen offerings many of which give you a price of $0.83 and when you
>> click "yes please" they don't let you buy more than 1, or else the price
>> skyrockets to $2.72 -- still very cheap, of course.
>>
>> I received my shipments in a bit over a week with shipping for small
>> packages of 3 or 4 cogs under $7,  which leads me to wonder if they don't
>> have warehouses scattered around in their biggest markets, like the US?
>>
>> At any rate, with spacers of 3 different widths I figure I'm well sorted
>> for any cassette build; as Garth very helpfully pointed out, Miche 10-sp
>> Shimano substitute cogs are 0.2 mm wider in the body (1.8 mm versus 1.6 mm
>> for Shimano cogs) tho' their teeth are 1.6 mm; which means that they take 2
>> mm instead of 2.35 mm spacers -- the total width is about 36 mm in either
>> case.
>>
>> But the cassette I built on Saturday with 10 1.6 mm cogs and 9 2 mm
>> spacers shifts just as well and identically to the other 10 sp cassetted
>> made from 10 Miche cogs and 9 2 mm spacers, without any derailleur
>> adjustment; so who knows. I did order 2.18 mm ones to split the difference.
>>
>> --
>>
>> Patrick Moore
>> Alburquerque, Nuevo Mexico, Etats Unis d'Amerique, Orbis Terrarum
>>
>> -------------------------------------------------------------------------------------------------------
>>
>> Executive resumes, LinkedIn profiles, bios, letters, and other writing
>> services
>>
>>
>> -------------------------------------------------------------------------------------------------------
>>
>> *When thou didst not, savage, k**now thine own meaning,*
>>
>> *But wouldst gabble like a** thing most brutish,*
>>
>> *I endowed thy purposes w**ith words that made them known.*
>>
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-- 

Patrick Moore
Alburquerque, Nuevo Mexico, Etats Unis d'Amerique, Orbis Terrarum
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