No, not that perverse....although my wife might disagree.  Anyway, the way
it's built is a bit hard to visualize I'm sure.  I have a 1/2" bearing press
fit on both sides of the chassis wall using a fender washer between the rim
of the bearing and the wood to ensure the small rims of the bearings don't
pull through the wood chassis.  Through those bearings I have a carriage
bolt with the head of the bolt on the outside of the chassis.  The square
part of the head interfaces with the swing  arm.  I have a square cut washer
as a spacer between the head of the carriage bolt and the swing arm (because
the swing arm is too thin).  The swing arms rests on the bearing.  On the
inside, there is a shaft collar (round type with a single set screw) mounted
on the carriage bolt.  The whole assembly is held on with a 1/2" lock nut.
I tightened the nut before replacing the set screw on the collar with a
grade 8 bolt being used as a lever.  That lever is tightened down to the
point where it indents itself into the carriage bolt and doesn't move.  So,
if you looked at like a sandwich it would go:  carriage bolt, spacer, swing
arm, bearing, fender washer, chassis wall, fender washer, bearing, shaft
collar, and nut.  I don't know if I have any good pics of the set-up on the
site or even at home.  Since the shaft collar is attached to the suspension
springs, the carriage bolt and swing arm have to stay indexed to each other
using the square part of the head and square hole in the swing arm.  There
is also a square hole cut on the wheel axle side of the swing arm.  The axle
has another washer as a spacer and the carriage bolt is held tight to the
swing arm with another 1/2" nut.  It's all very solid.

Derek
T065

On Wed, Jun 10, 2009 at 4:12 AM, Clark Ward Jr <[email protected]> wrote:

>
>  Derek, I need to go look at your build page again, so that I can get
> a better visual of this...  I figured that there was something
> requiring the carriage bolts to keep their square part, as I can't
> imagine doing 48 square holes out of sheer perversity :)
>

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