I hated cutting suspension arms especially because I used carriage bolts
(square holes).  I had to drill the approximate hole size after cutting the
arm to length on a steel cutting chop saw and then use my Skill saw to cut
out the square.  Once the square was close, I used a file to clean up the
edges of the hole and do the final fitting.  Very time consuming indeed.
Then the bar stock I used was fairly thin.  So thin that the square part of
the bolt interfered with getting the nut tight.  Rather than start over with
a different design, I squared out some holes on some large washers to act as
spacers.  Had to go through the whole process a second time.  And then a
third time to mate the carriage bolts to the chassis.  Ended up having to
make 48 square holes....

Derek
T065

On Tue, Jun 9, 2009 at 6:05 PM, Clark Ward Jr <[email protected]> wrote:

>
> No fear on that, Derek, my boat-battling buddy Mike Mangus won't send
> me the FV103 plans until he sees video of the Sherman rolling around &
> shooting :)   I got more done on fiberglassing the M4's hull bottom,
> and I'm 1/6th done with the steel suspension arms.
>
>
>
> --
> Clark in Georgia
> M4 Sherman
>
> >
>

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