If you want a smooth finish on your plywood tank, first start with
decent plywood.  I cringe every time I see a tank being built out of
cheap AC exterior fir plywood.  Not much you can do with cheap ply
other than cover it with fiberglass cloth and resin.  Look for plywood
with a nice exterior veneer of some sort of fine grained wood like
birch, poplar, or maple.  I'd avoid oak or luan veneered plywood due
to the open grain of these woods.  The types of plywood I am
describing are usually marketed as cabinet grade or some other such
nomenclature.  They are also usually interior grade but that's not an
issue since were building tanks here and not boats and you'll seal the
edges anyway.  I prefer finishing with two coats of TiteBond2
waterproof glue.  The first coat fills the pores, and once lightly
sanded and covered with a second coat, leaves a very smooth base for
your paint.  For paint I prefer a quality flat interior latex house
paint (it's cheap and can be mixed to any color you want).  For a
"sand-casted" look Rustolium makes several varieties of textured spray
paints that can be used to add depth to your hull.

If you build out of decent plywood and finish as described you will
not have to fiberglass or otherwise spend an inordinate amount of time
working on the exterior finish of your tank.


Steve Tyng


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