Doug,

That is just fantastic. I thought about the attachment chain route and 
decided if I could make it work with standard roller chain it would be the 
better way to go. I also thought about a two part tread. The base and 
insert. That would allow me to make different inserts and people could use 
them in different ways. I have been working with several injection molding 
companies. The one I am planning on working with is willing to overmold my 
tread around some threaded studs. The studs would add rigidity when the 
rest of the part is rubber. I also talked with them about creating the mold 
in such a way that only the top part of the mold would need to change to 
make a different tread profile. 

My design does require you to disassemble the roller chain which is a huge 
pain in the butt. lol. However, that is not my plan past the prototype 
stage. I have talked to a few roller chain companies about selling me 
assembled chain without the pins. Then you just assemble the parts as a 
kit. They seem willing provided I need more then a handful of parts. Worst 
case, I have a plan for a machine that would feed roller chain in and it 
would push out the pin with a pneumatic cylinder. I could automate the 
process. But I really think getting the chain parts will not be a problem.

What size chain is that? I am curious what widths people are using. I tried 
to keep my design modular and scalable. I did all the 3d modeling with 
parameters. So you can pick the size chain and the width you want. I have 
prototypes for #35, #40, and #50 chain. The widths are currently 3", 4" and 
5" respectively. 

Josh

On Friday, February 6, 2015 at 11:14:27 PM UTC-5, RocketMan wrote:
>
> I’ve been working on something very similar, but I went the attachment 
> chain route. It can still be driven with standard sprockets, but it’s more 
> expensive and harder to get than roller chain. To attach your grousers to 
> the roller chain, do you need to disassemble the chain ?
>
>  
>
> I’ve been working in two different sizes. There’s a rubber strip that 
> covers the bottom. Here are the prototypes:
>
>  
>
>      
>
>  
>
> I resin cast a full set of the larger tracks and put them on my tank, Bad 
> Kitty. It’s been through a few battles with them now, and they’ve performed 
> great. I can go over terrain where other tanks simply cannot and I believe 
> it’s due to the tracks in large part. I need to keep the tension a little 
> higher than I’d planned, but there are no track-throwing problems.
>
>  
>
>     
>
>  
>
> Steven Morgret, an R/C Warship aficionado and entrepreneur known to a lot 
> the R/C tank group, injection molded me a set of the smaller tracks. A 
> photo is below. He just mailed them yesterday and I can’t wait to see them 
> in person. It looks like he did a really outstanding job !
>
>  
>
>  
>
> Here’s the new tank I’ll test them on. The hull is mechanically finished. 
> I just need to wire it, add tracks, and try everything out.
>
>  
>
>    
>
>    
>
>  
>
> -          Doug
>

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