Ray,
A 2% wire loss is the generally accepted metric for battery based systems with 
relatively low PV voltage input (<150Voc). It's just plain bad design to accept 
more than a 1% VD on higher voltage systems. PVs ain't THAT cheap.
Best, Bob-O

On Apr 6, 2010, at 11:44 AM, R Ray Walters wrote:


Once I have fulfilled NEC min. requirements, I use a spreadsheet to analyze the 
cost of larger wire vs. the cost of power lost. Going under 2% is usually not 
worth it, if copper prices are high, and PV cost is low enough (current 
market). Sizing for under 2% was good economics a few years back, when PV was 
high, and copper was low, though.

For NEC 2011, I agree: while I readily welcome development of DC AFI, 
implementing code before the technology is ready, is a bad idea. But that may 
be the only way to get the technology in place.....

Ray

On Apr 6, 2010, at 11:15 AM, Kent Osterberg wrote:

> Ray,
> 
> Considering that we design PV wiring to be efficient with voltage (and power) 
> loss typically less than 2%, the wire size is nearly irrelevant to arcing 
> issues.   Essentially all the energy available from the PV array can be 
> dissipated in the dc arc.   And since the current is limited by the nature of 
> the IV curve, breakers alone usually won't clear the fault.  The best 
> combiner breakers can do (if you have enough parallel circuits) is isolate 
> the fault to one string in the PV array.  With one string being 1 or 2 kW in 
> many systems there is still the potential for a lot of heat.
> 
> With the 2011 code just around the corner and no dc arc fault protection on 
> the horizon, it looks like our industry is again going to have a code 
> requirement that no one can fulfill.  
> 
> Kent Osterberg
> Blue Mountain Solar, Inc.

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