"If the current capacity of the diversion controller is exceeded then you want 
the relay to switch in the big load."

A few questions.
How do I turn on the big load based on current? The controller does not have a 
current detector, only voltage. Controller on first could still allow 
over-current if the voltage does not rise another .2 volts. Correct?

Here's a scenario: Sun is up and voltage rises slowly to the diversion 
controller set point. PWM starts and maintains the voltage. Current continues 
to increase but the load is keeping the voltage constant until the controller 
is overloaded. 

It looks like the big load comes on only if power is high enough to overcome 
the response time of the PWM circuit in the diversion controller thus allowing 
the voltage pass the .2 volt offset. Also, my thoughts are the hysteresis in 
the SS relay needs to be broad enough to keep the big load on so it drops out 
last.

Sorry that I'm not seeing your whole picture yet, David. The operation must be 
bullet proof. Can you elaborate more?

Larry 


On Nov 30, 2011, at 11:05 AM, David Katz wrote:

> Larry,
> I think you want the PWM controller to start first so the turn on will be 
> smooth.  If the current capacity of the diversion controller is exceeded then 
> you want the relay to switch in the big load.  At that point the diversion 
> controller will back off and pickup the difference.  That is why I suggested 
> the the relay controlled load be 50 to 75% of the pwm diversion load, so that 
> whenever it turns on the pwm controller will be working, too.
> David
>  
> David Katz
> CTO & Founder
> AEE Solar Inc
> P: 707 825-1200
> F: 707 825-1202
> [email protected]
> www.aeesolar.com
> From: [email protected] 
> [mailto:[email protected]] On Behalf Of Larry 
> Crutcher, Starlight Solar Power Systems
> Sent: Wednesday, November 30, 2011 8:49 AM
> To: RE-wrenches
> Subject: Re: [RE-wrenches] Diversion load for AC coupled system
>  
> David,
> Ah..I think I see what you are saying. But, don't you mean .2 volts lower 
> than the diversion load? That way there will only be limited current left for 
> the diversion controller to handle. If it is the other way, what stops full 
> current from flowing through the diversion controller if the .2 volts is not 
> reached? Or is .2 volts two close to worry about that?
> 
> Larry Crutcher
> Starlight Solar Power Systems
>  
>  

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