HI Tump,

I was just informed by OB that its $90 for a mate 1  firmware update.

If its a older version with the AGS bug, then they will upgrade for free. 
4.1.2 I believe.

jay
peltz power


On Nov 19, 2014, at 9:30 AM, Tump wrote:

> To add; I am a firm believer that every few years I will send OB CC/Mates in 
> for firmware up date. I will repole an off grid system at least twice a year. 
> Temp sensor is imperative! and if the site is not maned do not set auto eq.
> On Nov 18, 2014, at 1:40 PM, Allan Sindelar wrote:
> 
>> Drake,
>> I'll add just a bit to Jarmo's excellent reply:
>> You mentioned that you were unsure if the MX60 was set to auto-EQ. This 
>> could be a source of trouble. The MX60 had the unfortunate characteristic 
>> whereby if set to auto-EQ, it would continue to try to complete an EQ 
>> indefinitely once triggered. As such, if the array was not sufficient to 
>> hold the batteries above the EQ voltage for the set duration, or as the 
>> batteries aged and their internal resistance increased such that the EQ 
>> voltage couldn't be maintained, the controller would never complete and exit 
>> EQ mode. 31V, while conservative, is high enough to cause this.
>> 
>> If that is what occurred here, then disabling automatic EQ and reducing the 
>> EQ voltage below gassing threshold should prevent recurrence.
>> Allan
>> 
>> Allan Sindelar
>> [email protected]
>> NABCEP Certified PV Installation Professional
>> NABCEP Certified Technical Sales Professional
>> New Mexico EE98J Journeyman Electrician
>> Founder (Retired), Positive Energy, Inc.
>> 505 780-2738 cell
>> 
>>  
>> On 11/18/2014 11:03 AM, [email protected] wrote:
>>> Hi: 
>>> 
>>> This may not be the problem, but I wanted to bring it up as I have heard of 
>>> a few cases of battery boiling issues with various charge controllers and 
>>> want to suggest a possible cause. 
>>> 
>>> I'll do this point form.  It's easier to describe it that way: 
>>> 
>>> 1. Solar charge controllers are programmed to go to bulk charge in the 
>>> morning. 
>>> 2. The intensity of the sunlight starts off low in the morning and 
>>> depending on the weather during the day, the intensity can reach any level 
>>> between virtually 0% and 100%. 
>>> 3. The exit criteria for bulk is that the battery voltage reaches the 
>>> Vbulk/abs volts setting or a bulk/abs timer times out. 
>>> 4. If the sunlight conditions are just right to keep the charging voltage 
>>> just below the Vbulk/abs setpoint, the exit from bulk/abs will be the 
>>> timer. 
>>> 5. Bulk/Abs timers are usually set for rather a long time, many hours is 
>>> not uncommon. 
>>> 6. Given the above, it is possible that the battery stays at gassing 
>>> voltages for many hours every day at certain times of the year when the 
>>> sunlight intensity is just right to support that. 
>>> 7. As a consequence the boiling problem will show up only at particular 
>>> sites, particular battery/charge controller sizes and particular times of 
>>> year. 
>>> 
>>> Again, I am not suggesting that this is necessarily the cause of battery 
>>> "boiling" in systems with solar charge controllers, but it could be a 
>>> reason. 
>>> 
>>> 2nd ps.  All manufacturers do precise battery voltage/current measurements 
>>> on the bench with a wide variety of conditions, but we will never be able 
>>> to simulate the 1000's of conditions that happen on the 1000's of installs 
>>> out there.  With that in mind, on-site battery voltage/current data logging 
>>> is a very powerful tool when investigating these kinds of issues. 
>>> 
>>> JARMO
>>> _____________________________________________________________________________________
>>>  
>>> 
>>> Jarmo Venalainen  |   Schneider Electric   |  Solar Business  |   CANADA  | 
>>>   Training & Development Specialist - Senior 
>>> Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
>>> Email: [email protected]  |   Site: www.SEsolar.com  
>>> |   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 
>>> 
>>> <Mail Attachment.jpeg>
>>> *** Please consider the environment before printing this e-mail 
>>> 
>>> 
>>> 
>>> From:       Drake <[email protected]>
>>> To: RE-wrenches <[email protected]>,
>>> Date:       11/18/2014 09:15 AM
>>> Subject:    [RE-wrenches] Suspect MX 60
>>> Sent by:    "RE-wrenches" <[email protected]>
>>> 
>>> 
>>> 
>>> Hello Wrenches,
>>> 
>>> An MX 60 boiled a 24 volt bank of 4 Trojan L-16 batteries last summer. The 
>>> batteries all checked out to be in good shape. It is not totally clear that 
>>> the CC was not set to auto equalize, but the EQ voltage was only set at 
>>> 31.0 V. 
>>> 
>>> The battery bank has been replaced by 8 Full River L-16 AGM batteries. The 
>>> parameters have all been reset for AGM with EQ disabled. The homeowners are 
>>> concerned that the charge control may not work, and damage their new 
>>> battery bank. 
>>> 
>>> If there is a problem with the CC, it is very intermittent. Has anyone ever 
>>> seen an intermittent MX 60? 
>>> 
>>> Outback tech support says if we send it in they will update the firmware 
>>> for $90, and do a 24 hour bench test. It appears that the firmware update 
>>> will not do anything useful for this off grid system. There are no new 
>>> boards available for this unit. I'm not sure if the bench test will show up 
>>> an intermittent problem. 
>>> 
>>> Has anyone had this situation before?  Would it be better to:
>>> Replace the CC
>>> Send the CC to Outback
>>> Do nothing
>>> Thank you,
>>> 
>>> Drake 
>>> 
>>> Drake Chamberlin
>>> Athens Electric LLC
>>> OH License 44810
>>> CO License 3773
>>> NABCEP Certified Solar PV 
>>> 740-448-7328
>>> http://athens-electric.com/ 
>>> 
>>> 
>>> 
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> 
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>>                               Blair "TUMP" May
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