Hi Drake,

out of curiosity,
1. how many watts of pv
2. how much is the system being use?

jay
peltz power


On Nov 19, 2014, at 2:40 PM, Drake wrote:

> We have been considering sending the MX 60 in for a firmware update. From 
> what the tech support guy said, all the firmware update would do would be to 
> allow the CC to talk to the Mate and keep voltage spikes from showing up on 
> the display. Does the firmware update have other benefits?
> 
> At present, the system seems to be working correctly. Should I still replace 
> the temperature sensor?
> 
> Thanks,
> 
> Drake 
> 
> At 12:30 PM 11/19/2014, you wrote:
>> To add; I am a firm believer that every few years I will send OB CC/Mates in 
>> for firmware up date. I will repole an off grid system at least twice a 
>> year. Temp sensor is imperative! and if the site is not maned do not set 
>> auto eq.
>> On Nov 18, 2014, at 1:40 PM, Allan Sindelar wrote:
>> 
>>> Drake,
>>> I'll add just a bit to Jarmo's excellent reply:
>>> You mentioned that you were unsure if the MX60 was set to auto-EQ. This 
>>> could be a source of trouble. The MX60 had the unfortunate characteristic 
>>> whereby if set to auto-EQ, it would continue to try to complete an EQ 
>>> indefinitely once triggered. As such, if the array was not sufficient to 
>>> hold the batteries above the EQ voltage for the set duration, or as the 
>>> batteries aged and their internal resistance increased such that the EQ 
>>> voltage couldn't be maintained, the controller would never complete and 
>>> exit EQ mode. 31V, while conservative, is high enough to cause this.
>>> 
>>> If that is what occurred here, then disabling automatic EQ and reducing the 
>>> EQ voltage below gassing threshold should prevent recurrence.
>>> Allan
>>> 
>>> Allan Sindelar
>>> [email protected]
>>> NABCEP Certified PV Installation Professional
>>> NABCEP Certified Technical Sales Professional
>>> New Mexico EE98J Journeyman Electrician
>>> Founder (Retired), Positive Energy, Inc.
>>> 505 780-2738 cell
>>> 
>>>  
>>> On 11/18/2014 11:03 AM, [email protected] wrote:
>>>> Hi: 
>>>> 
>>>> This may not be the problem, but I wanted to bring it up as I have heard 
>>>> of a few cases of battery boiling issues with various charge controllers 
>>>> and want to suggest a possible cause. 
>>>> 
>>>> I'll do this point form.  It's easier to describe it that way: 
>>>> 
>>>> 1. Solar charge controllers are programmed to go to bulk charge in the 
>>>> morning. 
>>>> 2. The intensity of the sunlight starts off low in the morning and 
>>>> depending on the weather during the day, the intensity can reach any level 
>>>> between virtually 0% and 100%. 
>>>> 3. The exit criteria for bulk is that the battery voltage reaches the 
>>>> Vbulk/abs volts setting or a bulk/abs timer times out. 
>>>> 4. If the sunlight conditions are just right to keep the charging voltage 
>>>> just below the Vbulk/abs setpoint, the exit from bulk/abs will be the 
>>>> timer. 
>>>> 5. Bulk/Abs timers are usually set for rather a long time, many hours is 
>>>> not uncommon. 
>>>> 6. Given the above, it is possible that the battery stays at gassing 
>>>> voltages for many hours every day at certain times of the year when the 
>>>> sunlight intensity is just right to support that. 
>>>> 7. As a consequence the boiling problem will show up only at particular 
>>>> sites, particular battery/charge controller sizes and particular times of 
>>>> year. 
>>>> 
>>>> Again, I am not suggesting that this is necessarily the cause of battery 
>>>> "boiling" in systems with solar charge controllers, but it could be a 
>>>> reason. 
>>>> 
>>>> 2nd ps.  All manufacturers do precise battery voltage/current measurements 
>>>> on the bench with a wide variety of conditions, but we will never be able 
>>>> to simulate the 1000's of conditions that happen on the 1000's of installs 
>>>> out there.  With that in mind, on-site battery voltage/current data 
>>>> logging is a very powerful tool when investigating these kinds of issues. 
>>>> 
>>>> JARMO
>>>> _____________________________________________________________________________________
>>>>  
>>>> 
>>>> Jarmo Venalainen  |  Schneider Electric   |  Solar Business  |   CANADA  | 
>>>>   Training & Development Specialist - Senior 
>>>> Phone: +604-422-2528  |   Fax: +604-420-1591  |   Mobile: +604-505-0291 
>>>> Email: [email protected]  |   Site: www.SEsolar.com  
>>>>  |   Address: 3700 Gilmore Way, Burnaby, BC V5G4M1 
>>>> 
>>>> <Mail Attachment.jpeg>
>>>> *** Please consider the environment before printing this e-mail 
>>>> 
>>>> 
>>>> 
>>>> From: Drake <[email protected]> 
>>>> To: RE-wrenches <[email protected]>, 
>>>> Date: 11/18/2014 09:15 AM 
>>>> Subject: [RE-wrenches] Suspect MX 60 
>>>> Sent by: "RE-wrenches" <[email protected]> 
>>>> 
>>>> 
>>>> 
>>>> 
>>>> 
>>>> Hello Wrenches,
>>>> 
>>>> An MX 60 boiled a 24 volt bank of 4 Trojan L-16 batteries last summer. The 
>>>> batteries all checked out to be in good shape. It is not totally clear 
>>>> that the CC was not set to auto equalize, but the EQ voltage was only set 
>>>> at 31.0 V. 
>>>> 
>>>> The battery bank has been replaced by 8 Full River L-16 AGM batteries. The 
>>>> parameters have all been reset for AGM with EQ disabled. The homeowners 
>>>> are concerned that the charge control may not work, and damage their new 
>>>> battery bank. 
>>>> 
>>>> If there is a problem with the CC, it is very intermittent. Has anyone 
>>>> ever seen an intermittent MX 60? 
>>>> 
>>>> Outback tech support says if we send it in they will update the firmware 
>>>> for $90, and do a 24 hour bench test. It appears that the firmware update 
>>>> will not do anything useful for this off grid system. There are no new 
>>>> boards available for this unit. I'm not sure if the bench test will show 
>>>> up an intermittent problem. 
>>>> 
>>>> Has anyone had this situation before?  Would it be better to:
>>>> Replace the CC
>>>> Send the CC to Outback
>>>> Do nothing
>>>> Thank you,
>>>> 
>>>> Drake 
>>>> 
>>>> Drake Chamberlin
>>>> Athens Electric LLC
>>>> OH License 44810
>>>> CO License 3773
>>>> NABCEP Certified Solar PV 
>>>> 740-448-7328
>>>> http://athens-electric.com/ 
>>>> 
>>>> 
>>>> 
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