The breaker post weakness came up on the list a couple of years back, and Midnite responded by switching to the sturdier post. I haven't tried the 300 v versions though. I also haven't kept up with what Outback is using, but that post design should have never been used on anything beyond stranded 10 ga. They regularly had them on 80 amp breakers. I still have to deal with this issue every time I work on an system older than a couple of years, so this is going to still haunt us for decades.........

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 6/4/2015 5:42 PM, Kirpal Khalsa wrote:
Luke, Mick Jay.....Thank you for the feedback..I just ordered a set of the cub crimpers...I think it is going to be a useful addition to our tool chest. What prompted this is that we often solder our ring terminals on but it tends to stiffen the copper wire.....We use alot of the Midnite panel mount breakers and the 300VDC breakers still have the really chincy terminal posts which break off with just the slightest twisting of the wire....Over the years Outback Power also used those breakers and we have piles of those brand new crappy breakers which have a broken terminal post....I noted some of the single pole panel mount breakers have a sturdier terminal post and this problem is going away....I am hoping this can happen for all the panel mount breakers these manufacturers sell. Made me realize a high quality crimp without the stiffening of the wire will help reduce this problem. Those breakers are expensive!
Thanks for the advice!!

Sunny Regards,
Kirpal Khalsa
NABCEP Certified PV Installation Professional
Oregon Solarworks LLC
www.oregonsolarworks.com <http://www.oregonsolarworks.com>
541-218-0201 m
541-299-0402 o

On Thu, Jun 4, 2015 at 12:26 PM, Luke Christy <[email protected] <mailto:[email protected]>> wrote:

    Hi Khirpa,
    We use a high quality mini hex crimper with rotatable dies for
    #8-1/0 AWG. It is basically a miniature version of the Hex-Crimp
    battery lug crimper sold by Quick Cable. The one I have is older
    and no longer has the manufacturer label, but I believe it was
    marketed as a Cub Crimper. A quick web search shows that there is
    still a similar crimper sold under that name. At any rate, I have
    been very pleased with this crimper, and I'd recommend it.

    Best,
    -Luke

    On Jun 4, 2015, at 12:11 PM, Kirpal Khalsa <[email protected]
    <mailto:[email protected]>> wrote:

    > Greetings wrenches. ....we would like to vet a good quality
    crimper for crimping copper ring terminals to our mid range wire
    sizes....Any of you have a good quality crimping tool you can
    recommend. ...wire sizes I am looking to crimp are #2-#8 AWG.....
    > Thanks in advance!
    > Kirpal Khalsa
    > Oregon Solarworks
    >
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    Luke Christy

    NABCEP Certified PV Installation Professionalâ„¢: Certification
    #031409-25
    NABCEP Certified Solar Heating Installerâ„¢: Certification #ST032611-03
    CoSEIA Certified PV Installer

    Solar Gain Services, LLC
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