Bizarre, Daniel. I can not imagine that the breaker will open with the tiny PV 
current available at first light then handles full current all day without a 
problem. 

Wild guess here... could it be the Classic transition from open circuit voltage 
to operation is creating a momentary short that trips the breaker? To be sure, 
put a new 100A breaker in and wait for sunup.  

Larry Crutcher
Starlight Solar Power Systems



On Oct 28, 2015, at 3:04 PM, Daniel Tittmann <[email protected]> wrote:

An update on this issue:
On my initial visit to diagnose this problem I changed the AGS settings higher 
volt start and % state of charge start.  The report from the client is that 
this has fixed the AGS issue.  So now I am just dealing with the 100 amp 
breaker tripping.  

The trip time from the client is when the sun hits the panels and once reset 
for the day it will not trip until the next morning. What could cause this? 

You are all right that the first step it changing out that breaker that will be 
the first on the list when I am back on site.  I hope that is the only issue 
because as usual this system is 2 Hrs from the shop with no cell or internet 
coverage.
Thanks for your input.
Cheers-
Daniel

Daniel Tittmann 
CTO
Greenwired
www.greenwired.com <http://www.greenwired.com/>
[email protected] <mailto:[email protected]>
707-923-2001 (office)
707-206-5088 (Cell)

On Mon, Oct 26, 2015 at 10:25 PM, Mac Lewis <[email protected] 
<mailto:[email protected]>> wrote:
Hi Daniel,

Do you know what the error is on the AGS? What are the start set points that 
you have? Jay could be on to something if the battery voltage is collapsing 
before the generator can start, the cc current could be high. Do you know 
specifically what time of day the breaker is tripping?

I'd check the Midnite logs and consider starting the generator sooner.  Is 
there large voltage swings (this could indicate bad battery or large load)? 
Make sure the wire is cleaned and torqued properly onto that breaker.

How big is the battery bank and what is the tilt and azimuth of the panels?

On Oct 26, 2015 11:05 PM, "Jay" <[email protected] 
<mailto:[email protected]>> wrote:
Hi Daniel

Is this a new classic with OCP? Or maybe they don't have it anymore?

What it sure sounds like like is a big load on the batteries, it hits faster 
than the AGS can start, and the caps in the classic are dumping into the super 
low battery voltage. If this is happening in the AM, guessing with enough light 
to get the CC alive 

If there is a trimetric, you can measure the lowest voltage which should give 
you some good info. Super low volts might mean a bad battery or too big a load 
or both. 

But I don't believe it's the other way around that the classic is causing any 
issues with the AGS/inverter

You could always try another CC and see what happens

Jay

Peltz power
















On Oct 26, 2015, at 6:30 PM, Daniel Tittmann <[email protected] 
<mailto:[email protected]>> wrote:

> Hive mind-
> hoping you all can help me solve this mystery issue.
> 
> System:
> Magnum double panel with Parallel stacked 2x4448 pae inverters.
> Classic 150 charge controller wired with an NMEPV 50 (din rail) and NMEPV100 
> 18 - 245 watt solar modules (6x3). (not over powered)
> 
> Issue:
> every morning the 100 amp din rail breaker is tripping.  from what I can 
> gather simultaneously the magnum RTR shows the AGS go into error.  Re set the 
> breaker and the solar works fine for the rest of the day.  
> 
> Not 100% sure the AGS has worked (under normal operation) at all other than 
> at commissioning and recent testing. 
> 
> Of course on site i cant get it to fail.
> 
> Tested the AGS by setting start voltage to 48.2 vdc and put the system under 
> load....... voltage drops and generator turned on with no pv-> Batt breaker 
> issue. 
> 
> last visit, chasing one theory, I re routed the battery + from the mnpv100 
> directly to the battery  + terminal as opposed to the battery + bus bar in 
> the inverter panel still didn't solve the problem.
> 
> I cant figure out if it the classic causing the issue or if it is the 
> inverters and the AGS.
> 
> Any input would be appreciated.
> Thanks
> Daniel
> 
> Daniel Tittmann 
> CTO
> Greenwired
> www.greenwired.com <http://www.greenwired.com/>
> [email protected] <mailto:[email protected]>
> 707-923-2001 <tel:707-923-2001> (office)
> 707-206-5088 <tel:707-206-5088> (Cell)


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