Mac:


I know well what the AC input mode is.  This is the project that had the
excessive THD on the voltage waveform (>26%f).  Here is a link
<https://millersolar.com/MillerSolar/case_studies/25_GFI%20Tripping/GFI_Tripping.html>
to the case study.



As you can see, we resolved the problem by changing the AC input mode to
Backup.  After recent rains started and generator run became necessary, the
client started noticing flickering of lights and refrigerator operation was
unreliable. We examined the E-Gauge data and could see rapid fluctuations
in the generator output.  At one point we saw generator power range from
19kW to 12Kw and back in about 2 seconds.



We isolated the generator into a load bank and it was rock solid.  We tried
lots of things but when we reconnected the generator to the Radians and
switched to the Radians to Generator input mode the surging stopped.
Unfortunately, the Generator mode causes tons of THD, as noted in the case
study.



So we can’t use Generator because of THD, and we can’t use Backup (or
Support or UPS) because in all these modes the generator surges.



By the way, this is a newish Kohler 30RCL.  This should be a rock-solid
match to a 24 kW Radian system.



Like I said, we tried lots of things.  What stopped the surging was to open
the AC input breaker to Inverter 1.  It did not help to open the input to
Inverters 2 or 3.  I don’t have a clue as to why this is so…



We tried taking Inverter 1 out of the system--moving inverter 2 up to
Master and Inverter 3 to Slave 1.  The generator still surged. So if anyone
started to think Inverter 1 was the problem, this was not confirmed.



We are certain the neutral bonding is exactly as it should be.  We tripled
checked this when chasing the THD problems.  We also adjusted input AC from
30 to 50 (per port), no improvement.



I must say Outback has been very available to us as we try to figure these
problems out.  I am fortunate that I am working with a senior engineer.  We
are both currently stumped, but we are going to consult again tomorrow and
see if any other ideas come to us.



Thanks everyone for the input.  More soon.



William Miller





*From:* RE-wrenches [mailto:[email protected]] *On
Behalf Of *Mac Lewis
*Sent:* Wednesday, March 18, 2020 6:35 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Generator surging



Hi William,



Do you know what your AC input mode is?

I'd try playing with this mode.

If you have a generator, I'd try switching between "generator", "support".
You may quickly see a difference.  There is a small diode symbol that shows
up on the Mate3s screen during generator charging.  I don't fully
understand what that means but I know that it can affect how a generator
works with the Radian.



Also, you may try lowering the charging current and see how the generator
responds.



What type of generator?  Whats your AC input limits?



On Wed, Mar 18, 2020 at 6:56 PM Jerry Shafer <[email protected]>
wrote:

Adjust the generator max output in the outback down and see what happens

Jerry



On Wed, Mar 18, 2020, 4:04 PM William Miller <[email protected]>
wrote:

Friends:



I have a 24kW Radian system that is acting up.  The problem is when the
generator is running, it surges.  Voltage and power go up and down.  We
connected the generator to a load bank and there was no surging.  This
makes me think the problem is in the Radian system.



Has anyone else experienced this?



Thanks in advance for any input.



William Miller

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Mac Lewis

"Yo solo sé que no sé nada." *-Sócrates*
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