I have found a dab of silicone caulk/glue on the threads usually prevents 
repeated backing out.

Todd



On Friday, September 25, 2026 12:38pm, "Ray Walters" <[email protected]> said:



Here at 8000 ft in Colorado, and back in my days in New Mexico, I regularly 
found the roof screws came loose.  My neighbor has the local roofing company 
come out every year to tighten them.  I thought it might be due to wind 
vibration, but Tyrone's theory that its thermal expansion/ contraction checks 
out.   If your client wasn't diligent on checking and tightening loose screws, 
it could certainly grow into a bigger problem.  I'm pretty sure retightening is 
part of the manufacturer's maintenance recommendations.  Even 5/16" lags will 
work loose occasionally.
We still like our metal roofs, because they shed snow, hold up to the UV 
radiation, and are fire proof. 
Ray Walters
 Solarray, Inc.
On 9/25/2026 1:16 PM, Tyrone Houck wrote:

Yep. Delta Rib/trapezoidal roofing with exposed screws is notorious for screws 
slowly backing out over time and progressing into rot spots and leaks 
especially at higher altitudes with seasonal snow/freeze and warm summers. My 
guess is your attachments are less likely to be the issue than the roof 
fasteners. Best of luck in your investigation!

    


On Fri, Sep 25, 2026, 11:35 AM William Miller <[ [email protected] ]( 
mailto:[email protected] )> wrote:


Colleagues:
 
I have a long-time PV client with a metal roof.  This is the type of roofing 
with trapezoidal ridges every 12 inches.  Over the years we have installed 
three phases of solar on this roofing.  We original caulked DPW feet onto the 
roof with fasteners into the framing.  Later we used DPW EZ-feet with the 
included butyl tape.  
 
The client informed me that have had minor roof leaks due to failure of the 
fasteners.  To quote: “Unfortunately I chose the less expensive version of the 
roofing, way back then. It has “exposed fasteners”, the screws and washers are 
working loose.”  (No one has claimed our attachments are leaking but you can 
bet I will be looking at them closely.)
 
This is the first time I have ever heard of this type of failure.  Have any of 
you experienced this?  Can you offer any explanation on what caused this and 
how you dealt with it?  I would be very grateful.
 
It seems to me that replacing the fasteners would invite stripping of the 
threading into the wood sheeting.  
 
Thanks in advance,
 
William
 
William Miller
Miller Solar
[ www.millersolar.com ]( http://www.millersolar.com/ )
CA License C-10 77398
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