My take from listening to roofers is metal over 1/2” OSB, pull out of the fasteners is common. Just too much stress during temperature expansion/contraction over time. 
If the fasteners go into a rafter or thicker perlin then they usually don’t pull out. 

Larger diameter fasteners does help. 
And yeah just like solar companies installing feet with an impact on setting 3, to many are probably stripped or really close being stripped out. 
I wonder if more fasteners would help the situation but then more holes and potential leaks. 

I prefer standing seam with hidden fasteners. 

Jay

On Sep 26, 2026, at 10:10 AM, Dana Orzel <[email protected]> wrote:


Sent from my iPad

On Sep 25, 2026, at 9:54 PM, William Miller <[email protected]> wrote:


Tyrone:

Thank you for your reply. 

Upon reflection I realized this roof is one of the very few, or the only roof,  we have installed on with metal over wood. In most cases it’s metal over metal purlins. Maybe this is why I have had no previous experience with this problem. Does this  correlate to your experience?

By the way this location is at a low altitude with a very mild climate. 

Thank you again. 

William Miller
Miller Solar.com
805-438-5600
www.millersolar.com

On Fri, Sep 25, 2026 at 12:16 PM Tyrone Houck <[email protected]> wrote:
Yep. Delta Rib/trapezoidal roofing with exposed screws is notorious for screws slowly backing out over time and progressing into rot spots and leaks especially at higher altitudes with seasonal snow/freeze and warm summers. My guess is your attachments are less likely to be the issue than the roof fasteners. Best of luck in your investigation!


   

On Fri, Sep 25, 2026, 11:35 AM William Miller <[email protected]> wrote:

Colleagues:

 

I have a long-time PV client with a metal roof.  This is the type of roofing with trapezoidal ridges every 12 inches.  Over the years we have installed three phases of solar on this roofing.  We original caulked DPW feet onto the roof with fasteners into the framing.  Later we used DPW EZ-feet with the included butyl tape. 

 

The client informed me that have had minor roof leaks due to failure of the fasteners.  To quote: “Unfortunately I chose the less expensive version of the roofing, way back then. It has “exposed fasteners”, the screws and washers are working loose.”  (No one has claimed our attachments are leaking but you can bet I will be looking at them closely.)

 

This is the first time I have ever heard of this type of failure.  Have any of you experienced this?  Can you offer any explanation on what caused this and how you dealt with it?  I would be very grateful.

 

It seems to me that replacing the fasteners would invite stripping of the threading into the wood sheeting. 

 

Thanks in advance,

 

William

 

William Miller

Miller Solar

www.millersolar.com

CA License C-10 77398

 

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