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On Sep 25, 2026, at 9:54 PM, William Miller <[email protected]> wrote:


Tyrone:

Thank you for your reply.

Upon reflection I realized this roof is one of the very few, or the only roof,  
we have installed on with metal over wood. In most cases it’s metal over metal 
purlins. Maybe this is why I have had no previous experience with this problem. 
Does this  correlate to your experience?

By the way this location is at a low altitude with a very mild climate.

Thank you again.

William Miller
Miller Solar.com
805-438-5600
www.millersolar.com<http://www.millersolar.com>

On Fri, Sep 25, 2026 at 12:16 PM Tyrone Houck 
<[email protected]<mailto:[email protected]>> wrote:
Yep. Delta Rib/trapezoidal roofing with exposed screws is notorious for screws 
slowly backing out over time and progressing into rot spots and leaks 
especially at higher altitudes with seasonal snow/freeze and warm summers. My 
guess is your attachments are less likely to be the issue than the roof 
fasteners. Best of luck in your investigation!




On Fri, Sep 25, 2026, 11:35 AM William Miller 
<[email protected]<mailto:[email protected]>> wrote:
Colleagues:

I have a long-time PV client with a metal roof.  This is the type of roofing 
with trapezoidal ridges every 12 inches.  Over the years we have installed 
three phases of solar on this roofing.  We original caulked DPW feet onto the 
roof with fasteners into the framing.  Later we used DPW EZ-feet with the 
included butyl tape.

The client informed me that have had minor roof leaks due to failure of the 
fasteners.  To quote: “Unfortunately I chose the less expensive version of the 
roofing, way back then. It has “exposed fasteners”, the screws and washers are 
working loose.”  (No one has claimed our attachments are leaking but you can 
bet I will be looking at them closely.)

This is the first time I have ever heard of this type of failure.  Have any of 
you experienced this?  Can you offer any explanation on what caused this and 
how you dealt with it?  I would be very grateful.

It seems to me that replacing the fasteners would invite stripping of the 
threading into the wood sheeting.

Thanks in advance,

William

William Miller
Miller Solar
www.millersolar.com<http://www.millersolar.com/>
CA License C-10 77398

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