Ah ha!!  I have finally found the problem. Skipp and Kevin both 
suggested that I look long and hard at the channel element, and just 
to be sure, I ordered a new one today from ICM. But that was not the 
problem ;o) That's okay, as I really would prefer a new ICM element 
anyway.

Went down to the shop tonite to conduct some tests on the channel 
element that Skipp suggested to me, injecting a high level PL tone 
into the PL tone input of the exciter. I figured I would first 
disconnect the TS-64 tone board, and monitor that point with a scope 
to see exactly what was hitting the "splatter filter" in the 
exciter's audio chain. As soon as I plugged the radio in, I knew we 
had found the problem as the deviation increased several fold. For 
some reason, the TS-64 was pulling down the audio line. Disconnect 
it and now the modulation is clean as a whistle (grin) at 1 KHz to 
over 6 KHz deviation. No distortion is evident on the service 
monitor scope at all. 

In thinking back over all the symptoms, the fact that I was seeing 
increasing deviation with increasing audio frequency feeding an 
audio generator directly into the exciter should have been the tip 
off. All of the pre-emphasis I believe is done external to the 
exciter, yet I was seeing obvious pre-emphasis, and could not make 
rated deviation at 1 KHz audio frequency.

I've got several brand new TS-64's on the shelf, and will install a 
new one tomorrow. 

To put it mildly, I am really stoked that the problem is finally 
solved. Thanks very much to those who tried to help me with this.

Ah, life is good!

73,

Army - AE5P

--- In [email protected], "Army Curtis - AE5P" 
<[EMAIL PROTECTED]> wrote:
> Good point. The channel element was simply recrystalled by the 
folks 
> we bought the MSR-2000 from, and I also am looking hard at it. I 
did 
> try another channel element I had on hand that was done by Channel 
> Element Headquarters, and it did the same thing. I believe I will 
> send one of them off to ICM and have them do a new one that I KNOW 
> will be right, and see if that makes a difference. 
> 
> We bought 4 of these repeaters, and I'm about at my wits end with 
> them. I believe my next step while I'm waiting on the new channel 
> element to come from ICM will be to convert one of the other 3, 
and 
> see what it does. And I believe I may give the Squelch Gate card 
> interface a try, at least for the audio interface. Can't hurt ;o)
> 
> Thanks for the ideas.
> 
> Army - AE5P
> 
> --- In [email protected], Kevin Custer 
<[EMAIL PROTECTED]> 
> wrote:
> > Army Curtis - AE5P wrote:
> > 
> > >No. The output of the controller goes to the Squelch-Gate card, 
> and 
> > >through the several stages of audio amplification there before 
> going 
> > >on to the exciter. Since that was the way Motorola designed it, 
> it 
> > >seemed like the best way to keep it.
> > >
> > 
> > Who did the channel element?  If you re-crystaled it yourself, 
it 
> likely 
> > isn't working correctly.  Try another (factory) channel element 
to 
> see 
> > if the problem goes away.  If it does, consider having ICM or 
> Bomar redo 
> > your element.
> > 
> > Kevin





 
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