At 5/7/2009 09:35, you wrote:

> > > Don't panic, the TS-32 also provides a separate tone
> > > generation "encoder" section for your transmitter CTCSS
> > > requirement. A shielded audio quality wire is routed out
> > > of the receiver box to the transmitter board at the
> > > proper CTCSS connection point.
>
> > I assume this is done using feed-through capacitors - you
> > don't want to plumb any wires straight through the case.
>
>In the past I've actually routed the shielded CTCSS endode
>audio source wire through chassis and cabinet/box holes
>and in this case I used the feed through-capacitor method.
>The holes in the direct wired version was already there so
>I used it. Through hole direct wiring can make servicing
>by box swapping a bit more difficult. In very short wire
>lengths I have not experienced a problem with stray RF or
>Ground Loops bringing a gremlin on board.

Yes, but if you run a wire into a box through a hole, you might as well 
take the lid off too, as that wire will act just like a coupling probe 
between the boxes.  Similar situation: I mistakenly used an isolated BNC 
feedthrough on a shielded box with feedthrough caps on all other 
I/O.  Inside the box was a scanner being used as a sig. gen.  The scanner's 
LO leaked out as if the lid was off the box because the BNC bulkhead was 
isolated.  Replaced it with a standard BNC feedthrough & the signal went 
from FQ all over the room to no detectable leakage, at least a 60 dB change.


> > >The Hamtronics Receiver COR/COS output is active high, which I
> > >don't like one bit.
> >
> > When I first started building repeaters, I used active low
> > CTCSS as well.

Oops - that should have been "...I used active low COS as well."  I also 
used active low CTCSS, but I still do today - that never changed because 
the RLC-1 controller only works with active low CTCSS.

>   The main reason was that it was convenient
> > to use as a cheap way to key the TX when a controller wasn't
> > available back in those "lean" college days. When I started
> > using G.E. radios with their active high CAS & RUS outputs,
> > I switched to active high as my standard.
>
>I like active low logic for a number of reasons and personal
>preference. In a situation where the controlling device loses
>power, there is a potential for the transmitter to key up.

If the RX loses power, the logic outputs could pull to ground as well - 
depends on the design.  In my case, using opposing polarities on COS & 
CTCSS appears to eliminate the possibility of both becoming spuriously valid.

> > So what do you use for a connector?  In my latest RX boxing
> > project I decided to put a DB9 "doghouse" on the box.  The
> > doghouse is a cheap plastic box since shielding isn't necessary.
> > I plan to install the feedthroughs in a manner similar to what
> > you describe, but then mount a DB9 & Anderson PowerPole on the
> > doghouse so all the connections are "connectorized".  I may
> > even add some switching circuitry inside the doghouse so this
> > receiver can be grafted into a existing system using a
> > single-port controller (2 RXs on one port).
>
>For this project... I only used the feed-through capacitors
>for everything. The wires at the rear of the controller get
>into the controller via a DB-9 plug but nothing on the chassis
>or RF deck. I stopped using small Anderson Power Pole connectors
>because of all the grief they caused me on the commercial
>radio side of my life. A lot of people like and use them but
>I don't trust or use them anymore after a few 10 hour days
>sourced back to intermittent small power-pole connectors.

Uh oh, I hope I don't run into that problem.  I began to standardize on the 
PowerPole a few years ago & have about 80% of my equipment 
converted.  Before that I direct-wired everything, but that just got too 
painful every time I needed to swap something out.  For a short time I 
started using Molex but the current rating of the easily-obtainable 
versions was only 8 A - not enough even when doubled up.

Up to now the only negative comments I've heard regarding the PowerPole are 
related to their non-locking nature.  I've found their inherent retention 
force to be more than sufficient for all my applications, both repeater & 
mobile.  I know that PowerPoles (& probably almost all other DC connectors) 
are NOT designed to be hot-mated, which could cause contact 
problems.  Sometimes it's unavoidable, but I try to prevent it whenever I can.

>
> > >and while the value is not ultra critical, you don't
> > >want the capacitance value large enough to impact the information
> > >passing through. I found and used surplus 100pf (pico farad)
> > >feed-through capacitors although I'm sure higher values will work.
>
> > To make sure that the shunt capacitance blocked any RF, I
> > added some series resistance to form an RC. On lines like
> > the RX audio, adding 470 ohms in series with a source that
> > was already several k-ohms didn't affect the audio
> > at all.  Same for COS & CTCSS decode logic outputs if the
> > controller's input impedance is much higher than the series
> > resistance used.  Also serves to protect those outputs if
> > you accidentally short them to 12 V or ground.
>
>Unless I'm sure there's going to be a lot of shear RF at the
>repeaters location... I take the simple and easy route. Even
>with a broadcast station nearby (but not in the same value)
>I didn't feel the advanced filtering techniques were required
>and so far, so good.

When I box a RX, it's usually because I'm having an interference problem 
due to insufficient shielding.  So I want to be darn sure I don't have to 
do it again.

Bob NO6B

Reply via email to