Hi Bob;

I've seen a couple of articles on "denting" plastic cars. Generally, you want 
to use a "spot" heat source, like a night-light on an extension cord or a large 
soldering iron. Hold it near the panel to be dented until the plastic begins to 
soften, then push out on the plastic with a small screw driver or other tool. 
Touching the heat source to plastic must be avoided. This obviously takes some 
time, as each panel must be done individually.

Bulged ends can be made the same way, or the car end can be held over the 
heating element of a stove and pushed out from the inside once softened. Bulged 
ends can be applied to boxcars too, the result of a loose load. One or two on a 
layout is probably all you need, whereas nearly all gondola's could be dented!

Trying to heat the whole car at once is probably a recipe for disaster, as you 
found!

I'm not sure if I'm up for denting my brass War Emergency gon or not - haven't 
made the other small mods I need to make yet either!

Pieter E. Roos

--- On Thu, 3/15/12, Bob Werre <[email protected]> wrote:

Pieter,  That's a superb article that warrants some further
    reading.  I once tried to obtain something similar using the AM mill
    gon and the little wife's oven.  I'm certain that I started with a
    magazine article to start, but I ended up with what would resemble a
    very curled potato chip--this looks like a much better way of doing
    this.  However I dare any of us to take our brass GS, War Emergency
    or even Bill Lane's Pennsy models and do the same kind of
    hammering!  

    

    Once in awhile I get to work on a project involving the real
    railroads or industries served by them.  One was a local recycle'r;
    aka scrap-yard.  They positioned gons similar to the one's featured
    in that article inside large buildings.  Overhead cranes with the
    magnetic attachments loaded the cars.  I had to ask them to position
    one of the cars differently, as a SP MP 1500 had just dropped them
    off and left to work another area of the facility.  My "go-to guy"
    said no problem but just brought in a typical front end loader that
    less than gently, positioned the car by shoving on the corner of the
    car, thus explaining the dents in the corners also.  

    

    Same client on another day, during a heavy downpour outside, needs
    brought back a different switcher to again remove loads and position
    empties.  Every time the engine (a very tired vintage SP SW??) would
    leave or enter the building, runoff water would dump on that poor
    engine.  I've seen less steam arise from a steam engine in cold
    weather.  The whole gym sized building was filled repeatedly with
    steam vapor--sometimes photography is just darn interesting!

    

    Bob Werre

    PhotoTraxx


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